System for manufacturing textile products from roving waste material and method thereof

A method [100] for manufacturing regenerated ring spun yarn with roving waste material, comprising:

• collecting [101] the roving waste from a roving frame and a ring frame;
• collecting [102] the comber noil from a comber and the carding flat waste from a carding machine;
• opening [103] the roving waste by using roving waste opener;
• characterized in that, mixing [104] 60-100% by weight of roving waste with 0-20% by weight of comber noil and 0-20% by weight of carding waste material through the blow-room with 2-3 beating points with a flat speed in carding at 280 to 310 MPM;
• doubling and processing [105] carded sliver with 60-100% by weight of roving waste, 0-20% by weight of comber noil and 0-20% by weight of carding waste material through the drawing frame;
• feeding [106] the drafted sliver to the roving frame by keeping the Twist Multiplier at 1.4 to 1.54;
• feeding [107] the roving bobbin in to the ring frame to produce the yarn and wound it on the winding/auto winding machine;
• and
• regenerating yarn of 100% cotton/regenerated ring spun yarn made out of 60-100% by weight of roving waste with 0-20% by weight of comber noil and 0-20% by weight of carding waste material,
• wherein the 100% yarn is produced without any increase in twist multiplier compared to virgin material both in simplex roving frame and ring spinning process, since roving waste comprises of minimum short fibers, and
• wherein the regenerated ring spun yarn comprises of 100% by weight of roving waste or a combination of roving waste with comber noil and carding flat waste.