# US 2021/0242632 A1 · Shielding structure for a connector assembly > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 2021/0242632 A1 - Document ID: US20210242632A1 - Status: Published application - Kind: A1 - Application number: 16/776,725 - Filed: 2020-01-30 - Published: 2021-08-05 - Earliest claimed: 2020-01-30 - Assignees: TE Connectivity Services GmbH - Applicants: TE Connectivity Services GmbH - Inventors: David Allison Trout; Douglas Edward Shirk; Jeffrey Byron McClinton; Justin Dennis Pickel - Web page: https://patentgrep.com/patent/US20210242632A1 ## CPC - H01R 13/6582: with resilient means for engaging mating connector - H01R 13/6588: with through openings for individual contacts - H01R 13/428: by resilient locking means on the contact members; by locking means on resilient contact members - H01R 13/506: assembled by snap action of the parts - H01R 13/6587: for mounting on PCBs - H01R 12/735: {Printed circuits including an angle between each other} - H01R 2107/00: Four or more poles - H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS ## Abstract A header assembly includes a header housing having a header cavity. The header assembly includes header signal contacts received in corresponding signal contact channels having mating ends arranged in the header cavity for mating with the receptacle assembly. The header assembly includes header ground contacts received in corresponding ground contact channels. Each header ground contact includes shield walls forming a shield cavity receiving header signal contacts to provide electrical shielding for the header signal contacts. The shield walls include an end wall extending between first and second side walls. Each header ground contact includes a mating protrusion that extends outward relative to the shield cavity from the corresponding shield wall. The mating protrusion is configured to engage a conductive insert of the receptacle assembly used to electrically common each of the header ground contacts. ## Claims ### Claim 1 A header assembly comprising: a header housing having a header cavity between a mating end of the header housing and a base wall of the header housing, the mating end configured to be mated with a receptacle assembly, the base wall including signal contact channels and ground contact channels; header signal contacts received in corresponding signal contact channels, the header signal contacts having mating ends arranged in the header cavity for mating with the receptacle assembly; header ground contacts received in corresponding ground contact channels, each header ground contact including shield walls forming a shield cavity, the shield walls including an end wall extending between a first side wall and a second side wall, the shield cavity receiving at least one of the header signal contacts to provide electrical shielding for the at least one header signal contacts, each header ground contact includes a mating protrusion extending outward relative to the shield cavity from the corresponding shield wall, the mating protrusion configured to engage a conductive insert of the receptacle assembly used to electrically common each of the header ground contacts. ### Claim 2 (depends on 1) The header assembly of claim 1, wherein the header ground contacts are C-shaped. ### Claim 3 (depends on 1) The header assembly of claim 1, wherein the mating protrusions include deflectable mating beams movable relative to the shield walls when engaging the conductive insert of the receptacle assembly. ### Claim 4 (depends on 1) The header assembly of claim 1, wherein each header ground contact includes an inner surface configured to mate with a receptacle ground contact of the receptacle assembly and an exterior surface configured to face the conductive insert, the mating protrusion extending outward from the exterior surface to interface with the conductive insert. ### Claim 5 (depends on 1) The header assembly of claim 1, wherein each header ground contact includes a plurality of the mating protrusions including a first mating protrusion extending from the first side wall and a second mating protrusion extending from the second side wall. ### Claim 6 (depends on 5) The header assembly of claim 5, wherein the plurality of mating protrusions include a third protrusion extending from the end wall. ### Claim 7 (depends on 5) The header assembly of claim 5, wherein the first and second mating protrusions are deflectable mating beams extending outward from the first and second side walls away from each other, the deflectable mating beams being deflectable toward each other when the header ground contact is coupled to the conductive insert. ### Claim 8 (depends on 1) The header assembly of claim 1, wherein each header ground contact extends to a front edge, the mating protrusion being provided at the front edge. ### Claim 9 (depends on 1) The header assembly of claim 1, wherein the mating protrusion is located forward of the mating ends of the header signal contacts. ### Claim 10 (depends on 1) The header assembly of claim 1, wherein the first and second side walls meet the end wall at corners, the mating protrusion being a first mating protrusion positioned at the corner between the first side wall and the end wall, the header ground contact further comprising a second mating protrusion positioned at the corner between the second side wall and the end wall. ### Claim 11 (depends on 1) The header assembly of claim 1, wherein the first and second side walls extend from the end wall to outer edges of the first and second side walls, the mating protrusion being a first mating protrusion positioned at the outer edge of the first side wall, the header ground contact further comprising a second mating protrusion being positioned at the outer edge of the second side wall. ### Claim 12 (depends on 1) The header assembly of claim 1, wherein the mating protrusions have curved mating interfaces. ### Claim 13 (depends on 1) The header assembly of claim 1, wherein the mating protrusions include deflectable mating beams sheared from the corresponding shield walls. ### Claim 14 (depends on 1) The header assembly of claim 1, wherein the mating protrusions include bulges pressed outward from the corresponding shield walls. ### Claim 15 A header assembly comprising: a header housing having a header cavity between a mating end of the header housing and a base wall of the header housing, the mating end configured to be mated with a receptacle assembly, the base wall including signal contact channels and ground contact channels; header signal contacts received in corresponding signal contact channels, the header signal contacts having mating ends arranged in the header cavity for mating with the receptacle assembly; header ground contacts received in corresponding ground contact channels, each header ground contact including an end wall extending between a first side wall and a second side wall forming a shield cavity, the shield cavity receiving at least one of the header signal contacts to provide electrical shielding for the at least one header signal contacts, each header ground contact includes a first mating beam extending from the first side wall and a second mating beam extending from the second side wall, the first and second mating beams being deflectable, the first and second mating beams extending outward relative to the shield cavity, the first and second mating beams configured to be received in a common shielded chamber of a conductive insert of the receptacle assembly, the first and second mating beams configured to be compressed against the conductive insert to electrically common each of the header ground contacts. ### Claim 16 (depends on 15) The header assembly of claim 15, wherein each header ground contact includes an inner surface configured to mate with a receptacle ground contact of the receptacle assembly and an exterior surface configured to face the conductive insert, the mating protrusion extending outward from the exterior surface to interface with the conductive insert. ### Claim 17 (depends on 15) The header assembly of claim 15, wherein the mating protrusions have curved mating interfaces. ### Claim 18 An electrical connector system comprising: a receptacle assembly comprising a receptacle housing holding receptacle signal contacts and receptacle ground contacts, the receptacle housing including a dielectric front housing and a conductive insert coupled to a rear of the front housing, the conductive insert including chamber walls forming shielded chambers, each shielded chamber receiving a pair of the receptacle signal contacts and the corresponding receptacle ground contacts; and a header assembly comprising a header housing holding header signal contacts and header ground contacts, the header housing having a header cavity receiving the receptacle housing, the header housing having a base wall including signal contact channels receiving corresponding header signal contacts and ground contact channels receiving corresponding header ground contacts, the header signal contacts extending into the header cavity for mating with corresponding receptacle signal contacts, the header ground contacts extending into the header cavity for mating with corresponding receptacle ground contacts, each header ground contact including an end wall extending between a first side wall and a second side wall forming a shield cavity, the shield cavity receiving a pair of the header signal contacts to provide electrical shielding for the header signal contacts, each header ground contact includes a mating protrusion extending outward relative to the shield cavity, the mating protrusion engaging the corresponding chamber wall of the conductive insert of the receptacle assembly to electrically connect the header ground contact to the conductive insert, wherein the conductive insert electrically commons each of the header ground contacts. ### Claim 19 (depends on 18) The electrical connector system of claim 18, wherein each header ground contact includes a second mating protrusion, each header ground contact having multiple points of contact with the conductive insert. ### Claim 20 (depends on 18) The electrical connector system of claim 18, wherein each header ground contact includes an interior surface and an exterior surface, the receptacle ground contact being compressible against the interior surface of the corresponding header ground contact, the mating protrusion extending from the exterior surface to interface with the conductive insert.