# US 2021/0242472 A1 · Fuel cell gas supply and diffusion layer, fuel cell separator and fuel cell stack

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- Number: US 2021/0242472 A1
- Document ID: US20210242472A1
- Status: Published application
- Kind: A1
- Application number: 17/049,871
- Filed: 2018-04-28
- Published: 2021-08-05
- Earliest claimed: 2018-04-28
- Assignees: Enomoto Co., Ltd.; University of Yamanashi
- Applicants: Enomoto Co., Ltd.; University of Yamanashi
- Inventors: Hiroshi YANAI; Mitsunori NASU; Masahiro WATANABE
- Web page: https://patentgrep.com/patent/US20210242472A1

## CPC

- H01M 8/026: characterised by grooves, e.g. their pitch or depth
- H01M 8/0263: having meandering or serpentine paths
- H01M 8/0206: Metals or alloys
- H01M 8/0234: Carbonaceous material
- H01M 8/0239: Organic resins; Organic polymers
- H01M 8/0243: in the form of mixtures
- H01M 8/0265: the reactant or coolant channels having varying cross sections
- H01M 8/241: with solid or matrix-supported electrolytes
- H01M 2008/1095: {Fuel cells with polymeric electrolytes}
- Y02E 60/50: Fuel cells
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

A fuel cell gas supply and diffusion layer includes a sheet-like porous body layer, and a plurality of gas passage grooves formed on one surface of the porous body layer in parallel and formed in a zigzag shape or a wave shape respectively. As viewed in a plan view, a first rectangular region where circumscribes one gas passage groove and a second rectangular region where circumscribes a gas passage groove adjacent to the one gas passage groove overlap along a region in contact each other. An overlapping region where the first rectangular region and the second rectangular region overlap exists at any depth position of the grooves. According to the fuel cell gas supply and diffusion layer, it is possible to increase a power generation efficiency of a fuel cell.

## Claims

### Claim 1

A fuel cell gas supply and diffusion layer comprising:
a sheet-like porous body layer capable of gas permeating and gas diffusing, and having conductivity; and
a plurality of gas passage grooves formed on one surface of the porous body layer in parallel and formed in a zigzag shape or a wave shape from an inflow side to an outflow side of the gas respectively, wherein
as viewed in a plan view, in a plurality of rectangular regions R which circumscribe each gas passage groove of the plurality of gas passage grooves, a first rectangular region R1 where circumscribes one gas passage groove and a second rectangular region R2 where circumscribes a gas passage groove adjacent to the one gas passage groove overlap along a region in contact each other, and an overlapping region R3 where the first rectangular region R1 and the second rectangular region R2 overlap exists at any depth position of the plurality of gas passage grooves regardless of the cross-sectional shape of the plurality of gas passage grooves.

### Claim 2 (depends on 1)

The fuel cell gas supply and diffusion layer according to claim 1,
wherein a width L1 of the overlapping region R3 and a width L of the rectangular region satisfy a relationship of “L1≥0.1×L”.

### Claim 3 (depends on 1)

The fuel cell gas supply and diffusion layer according to claim 1,
one or a plurality of gas pressure equalizing grooves is formed on the porous body layer over a entire width along a direction perpendicular to a direction from an inflow side to an outflow side of the gas so as to intersect the plurality of gas passage grooves, and
assuming an overlapping region divided by the gas pressure equalizing groove as “a divided overlapping region R4”, the divided overlapping region R4 exists at any depth position of the plurality of gas passage grooves regardless of the cross-sectional shape of the plurality of gas passage grooves.

### Claim 4 (depends on 3)

The fuel cell gas supply and diffusion layer according to claim 3,
a depth of the gas passage groove and a depth of the gas pressure equalizing groove are equal to each other.

### Claim 5 (depends on 1)

The fuel cell gas supply and diffusion layer according to claim 1,
the fuel cell gas supply and diffusion layer further comprises a microporous layer disposed on other surface of the porous body layer.

### Claim 6 (depends on 1)

The fuel cell gas supply and diffusion layer according to claim 1,
the fuel cell gas supply and diffusion layer is a fuel cell gas supply and diffusion layer for cathode gas.

### Claim 7 (depends on 6)

The fuel cell gas supply and diffusion layer according to claim 6,
the cathode gas is air.

### Claim 8 (depends on 6)

The fuel cell gas supply and diffusion layer according to claim 6,
a width W1 of an inflow side end portion in the gas passage groove and a width W2 of an outflow side end portion in the gas passage groove satisfy a relationship of “W2<W1”.

### Claim 9 (depends on 6)

The fuel cell gas supply and diffusion layer according to claim 6,
a formation density of the gas passage groove at an outflow side end portion is higher than a formation density of the gas passage groove at an inflow side end portion.

### Claim 10 (depends on 1)

A fuel cell separator comprising:
a gas shielding plate; and
a fuel cell gas supply and diffusion layer disposed on at least one surface of the gas shielding plate; wherein
the fuel cell gas supply and diffusion layer is a fuel cell gas supply and diffusion layer according to claim 1,
the fuel cell gas supply and diffusion layer is disposed on the gas shielding plate as the plurality of gas passage grooves is located on the gas shielding plate side, and
gas flow paths are constituted of the gas passage grooves and the gas shielding plate.

### Claim 11 (depends on 10)

A fuel cell stack formed by laminating a fuel cell separator and a membrane electrode assembly, wherein
the fuel cell separator is a fuel cell separator according to claim 10, and
the fuel cell separator and the membrane electrode assembly are laminated so that the membrane electrode assembly is positioned on a surface where the plurality of gas passage grooves is not formed in the fuel cell gas supply and diffusion layer.

### Claim 12 (depends on 2)

The fuel cell gas supply and diffusion layer according to claim 2,
one or a plurality of gas pressure equalizing grooves is formed on the porous body layer over a entire width along a direction perpendicular to a direction from an inflow side to an outflow side of the gas so as to intersect the plurality of gas passage grooves, and
assuming an overlapping region divided by the gas pressure equalizing groove as “a divided overlapping region R4”, the divided overlapping region R4 exists at any depth position of the plurality of gas passage grooves regardless of the cross-sectional shape of the plurality of gas passage grooves.

### Claim 13 (depends on 12)

The fuel cell gas supply and diffusion layer according to claim 12,
a depth of the gas passage groove and a depth of the gas pressure equalizing groove are equal to each other.

### Claim 14 (depends on 2)

The fuel cell gas supply and diffusion layer according to claim 2,
the fuel cell gas supply and diffusion layer further comprises a microporous layer disposed on other surface of the porous body layer.

### Claim 15 (depends on 2)

The fuel cell gas supply and diffusion layer according to claim 2,
the fuel cell gas supply and diffusion layer is a fuel cell gas supply and diffusion layer for cathode gas.

### Claim 16 (depends on 15)

The fuel cell gas supply and diffusion layer according to claim 15,
the cathode gas is air.

### Claim 17 (depends on 15)

The fuel cell gas supply and diffusion layer according to claim 15,
a width W1 of an inflow side end portion in the gas passage groove and a width W2 of an outflow side end portion in the gas passage groove satisfy a relationship of “W2<W1”.

### Claim 18 (depends on 15)

The fuel cell gas supply and diffusion layer according to claim 15,
a formation density of the gas passage groove at an outflow side end portion is higher than a formation density of the gas passage groove at an inflow side end portion.

### Claim 19 (depends on 2)

A fuel cell separator comprising:
a gas shielding plate; and
a fuel cell gas supply and diffusion layer disposed on at least one surface of the gas shielding plate; wherein
the fuel cell gas supply and diffusion layer is a fuel cell gas supply and diffusion layer according to claim 2,
the fuel cell gas supply and diffusion layer is disposed on the gas shielding plate as the plurality of gas passage grooves is located on the gas shielding plate side, and
gas flow paths are constituted of the gas passage grooves and the gas shielding plate.

### Claim 20 (depends on 19)

A fuel cell stack formed by laminating a fuel cell separator and a membrane electrode assembly, wherein
the fuel cell separator is a fuel cell separator according to claim 19, and
the fuel cell separator and the membrane electrode assembly are laminated so that the membrane electrode assembly is positioned on a surface where the plurality of gas passage grooves is not formed in the fuel cell gas supply and diffusion layer.
