# US 2021/0240107 A1 · Toner refill cartridge with extendable plunger

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- Number: US 2021/0240107 A1
- Document ID: US20210240107A1
- Status: Published application
- Kind: A1
- Application number: 17/049,124
- Filed: 2019-02-28
- Published: 2021-08-05
- Earliest claimed: 2018-08-30
- Assignees: Hewlett-Packard Development Company, L.P.
- Applicants: Hewlett-Packard Development Company, L.P.
- Inventors: Sang-Hoon LEE; Joon-Hee KIM
- Web page: https://patentgrep.com/patent/US20210240107A1

## CPC

- G03G 15/0894: {Reconditioning of the developer unit, i.e. reusing or recycling parts of the unit, e.g. resealing of the unit before refilling with toner}
- G03G 15/0867: {cylindrical developer cartridges, e.g. toner bottles for the developer replenishing opening}
- G03G 15/0877: {Arrangements for metering and dispensing developer from a developer cartridge into the development unit}
- G03G 21/1676: {for the developer unit}
- G03G 15/0874: {non-rigid containers, e.g. foldable cartridges, bags}
- G03G 2221/1654: Locks and means for positioning or alignment
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

A toner refill cartridge includes a main body including an inner space in which toner is received and a toner discharge portion through which the toner is discharged, a piston coupled to the main body to be movable in a first direction along the inner space and configured to push the toner to the outside of the main body through the toner discharge portion, a plunger configured to push the piston in the first direction, the plunger including a plurality of segment members. At least two adjacent segment members are switchable from a retraction state where the at least two adjacent segment members overlap each other in the first direction and an extension state where the at least two adjacent segment members extend in a second direction opposite to the first direction. A first locking portion locks the at least two adjacent segment members in the extension state.

## Claims

### Claim 1

A toner refill cartridge, comprising:
a main body including an inner space in which toner is received and a toner discharge portion through which the toner is discharged;
a piston coupled to the main body to be movable in a first direction along the inner space to push the toner outside of the main body through the toner discharge portion;
a plunger to push the piston in the first direction, the plunger including a plurality of segment members, wherein at least two adjacent segment members from among the plurality of segment members are switchable from a retraction state where the at least two adjacent segment members overlap each other in the first direction to an extension state where the at least two adjacent segment members extend in a second direction opposite to the first direction; and
a first locking portion to lock the at least two adjacent segment members in the extension state.

### Claim 2 (depends on 1)

The toner refill cartridge of claim 1, wherein
the plurality of segment members have hollow tubular shapes,
a first cross-sectional area perpendicular to the first direction of a first segment member among the plurality of segment members is less than a second cross-sectional area perpendicular to the first direction of a second segment member among the plurality of segment members, and
the first segment member is farther away from the piston than the second segment member.

### Claim 3 (depends on 1)

The toner refill cartridge of claim 1, wherein the at least two adjacent segment members include a preceding segment member adjacent to the piston and a following segment member located at a side in the second direction with respect to the preceding segment member and insertable into the preceding segment member, and
the toner refill cartridge further comprises:
a guide rail linearly extending in the first direction provided on one of the preceding segment member and the following segment member; and
a guide boss guided by the guide rail provided on the other one of the preceding segment member and the following segment member.

### Claim 4 (depends on 3)

The toner refill cartridge of claim 3, wherein the first locking portion includes a first locking groove formed in the one of the preceding segment member and the following segment member so that the guide boss is inserted into the first locking groove when the at least two adjacent segment members are in the extension state.

### Claim 5 (depends on 4)

The toner refill cartridge of claim 4, wherein at least one of a surface of an end portion of the guide rail adjacent to the first locking groove or a surface of the guide boss facing the end portion of the guide rail has an inclined surface to separate the guide boss from the guide rail.

### Claim 6 (depends on 5)

The toner refill cartridge of claim 5, wherein an inclination angle of another surface of the guide boss and a surface of the first locking groove, which contact each other when the plunger is pushed in the first direction in a state where the guide boss is inserted into the first locking groove, with respect to the first direction, is equal to or less than 90°.

### Claim 7 (depends on 3)

The toner refill cartridge of claim 3, further comprising a second locking portion to lock the at least two adjacent segment members in the retraction state.

### Claim 8 (depends on 1)

The toner refill cartridge of claim 1, wherein the at least two adjacent segment members include a preceding segment member adjacent to the piston and a following segment member located at a side in the second direction with respect to the preceding segment member and insertable into the preceding segment member, and
the toner refill cartridge further comprises:
a guide rail spirally extending in the first direction provided on one of the preceding segment member and the following segment member; and
a guide boss guided by the guide rail provided on the other one of the preceding segment member and the following segment member.

### Claim 9 (depends on 8)

The toner refill cartridge of claim 8, wherein the first locking portion includes a support groove formed in an end portion of the guide rail to support the guide boss when the at least two adjacent segment members are in the extension state.

### Claim 10 (depends on 9)

The toner refill cartridge of claim 9, wherein the first locking portion includes a separation preventing protrusion to form a bottleneck portion between the end portion of the guide rail and the support groove to prevent the guide boss from being separated from the support groove.

### Claim 11

A toner refill cartridge, comprising:
a main body to receive toner therein and including a toner discharge portion through which the toner is discharged;
a piston coupled to the main body to be movable in a first direction and to push the toner outside of the main body through the toner discharge portion;
a plunger to push the piston in the first direction and including a preceding segment member adjacent to the piston and a following segment member, the plunger being movable between a retraction state where the preceding segment member and the following segment member overlap each other and an extension state where the following segment member extends from the preceding segment member in a second direction opposite to the first direction; and
a locking portion to lock the preceding segment member such that the plunger is maintained in the extension state.

### Claim 12 (depends on 11)

The toner refill cartridge of claim 11, further comprising:
a guide rail provided on the following segment member and linearly extending in the second direction; and
a guide boss provided on the preceding segment member and guided by the guide rail.

### Claim 13 (depends on 12)

The toner refill cartridge of claim 12, wherein the locking portion includes a first locking groove formed in an end portion of the guide rail so that the guide boss is inserted into the first locking groove when the plunger is in the extension state.

### Claim 14 (depends on 11)

The toner refill cartridge of claim 11, further comprising:
a guide rail provided on the following segment member and spirally extending in the second direction; and
a guide boss provided on the preceding segment member and guided by the guide rail.

### Claim 15 (depends on 14)

The toner refill cartridge of claim 14, wherein the locking portion includes:
a support groove formed in an end portion of the guide rail to support the guide boss when the plunger is in the extension state, and
a separation preventing protrusion to form a bottleneck portion between the end portion of the guide rail and the support groove to prevent the guide boss from being separated from from the support groove.
