Carbohydrate binders and materials made therewith
AssigneesKnauf Insulation SPRL, Knauf Insulation, Inc.
InventorsGert R. MUELLER, Charles Fitch APPLEY, Benedicte Pacorel, Carl HAMPSON
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Abstract
A binder comprising a polymeric binder comprising the products of a carbohydrate reactant and nucleophile is disclosed. The binder is useful for consolidating loosely assembled matter, such as fibers. Fibrous products comprising fibers in contact with a carbohydrate reactant and a nucleophile are also disclosed. The binder composition may be cured to yield a fibrous product comprising fibers bound by a cross-linked polymer. Further disclosed are methods for binding fibers with the carbohydrate reactant and polyamine based binder.
Claims25
-49. (canceled)
A method of making a collection of matter bound with a cured, thermoset polymeric binder, the method comprising:
- (i) providing a carbohydrate reactant, wherein the carbohydrate reactant comprises a cellulose hydrolysate comprising at least one reducing sugar;
- (ii) providing a nucleophile R1-Q-R2 wherein
- Q is alkyl, cycloalkyl, heteroalkyl, or cycloheteroalkyl, each of which is optionally substituted,
- R1 is an amine, and
- R2 is selected from the group consisting of an amine, an amide, an imine, an imide, a nitro, a nitrate, a pyridine, a phosphate, a phosphono, a hydroxyl, a sulphono, a sulpho, a sulfinyl, a sulfhydryl, an azide, a cyanate, an isocyanate, a thiol, a disulfide, a thiocyanate, a halogen, a haloformyl, a carboxyl, a carboxylate, and an alkoxide,
- provided that the nucleophile does not consist of polyethyleneimine;
- (iii) preparing an uncured aqueous binder solution containing reactants for producing the cured thermoset polymeric binder by combining the carbohydrate reactant and the nucleophile,
- (iv) disposing the uncured aqueous binder solution onto said collection of matter;
- and
- (v) thermally curing the uncured aqueous binder disposed on the collection of matter to form the collection of matter bound with the cured, thermoset polymeric binder.
-56. (canceled)
(canceled)
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Dependencies are inferred from the claim text.