# US 2021/0172052 A1 · Vapor deposition apparatus and method

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- Number: US 2021/0172052 A1
- Document ID: US20210172052A1
- Status: Published application
- Kind: A1
- Application number: 17/176,436
- Filed: 2021-02-16
- Published: 2021-06-10
- Earliest claimed: 2016-07-06
- Assignees: Raytheon Technologies Corporation
- Applicants: Raytheon Technologies Corporation
- Inventors: Erik M. Nielsen; Peter F. Gero
- Web page: https://patentgrep.com/patent/US20210172052A1

## CPC

- C23C 14/26: by resistance or inductive heating of the source
- C23C 14/24: Vacuum evaporation
- C23C 14/243: {Crucibles for source material (C23C14/28, C23C14/30 take precedence)}
- C23C 14/246: {Replenishment of source material}
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)

## Abstract

A vapor deposition apparatus includes a chamber configured to operate at vacuum and at least one crucible in the chamber. The crucible is configured to receive an ingot, a feeder operable to move the ingot with respect to the at least one crucible, and a heater in the chamber and configured to heat a hot zone between the at least one crucible and the feeder. A method for vapor deposition is also disclosed.

## Claims

### Claim 1

A vapor deposition apparatus, comprising:
a chamber configured to operate at vacuum;
at least one crucible in the chamber, the at least one crucible configured to receive an ingot;
a feeder operable to move the ingot with respect to the at least one crucible; and
a heater in the chamber and configured to heat a hot zone between the at least one crucible and the feeder.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the feeder includes a drive mechanism and a mechanical guide mechanism or guide rods.

### Claim 3 (depends on 2)

The apparatus of claim 2, wherein the heater is between the mechanical guide mechanism or guide rods and the crucible.

### Claim 4 (depends on 1)

The apparatus of claim 1, wherein the heater is fixed to the crucible.

### Claim 5 (depends on 1)

The apparatus of claim 1, wherein the heater is an induction heater.

### Claim 6 (depends on 1)

The apparatus of claim 1, wherein the heater is a microwave heater.

### Claim 7 (depends on 1)

The apparatus of claim 1, wherein the heater is a resistance heater.

### Claim 8 (depends on 1)

The apparatus of claim 1, wherein the heater is selected from a group consisting of an induction heater, a microwave heater, and a resistance heater.

### Claim 9 (depends on 1)

The apparatus of claim 1, wherein the heater circumscribes the hot zone.

### Claim 10 (depends on 1)

The apparatus of claim 1, wherein the heater is operable to heat the hot zone above the vaporization temperature of water across a typical range of thermal emission physical vapor deposition (TE-PVD) process pressures.

### Claim 11 (depends on 1)

The apparatus of claim 1, further comprising heat shields defining the hot zone.

### Claim 12

A method for vapor deposition, comprising:
driving off moisture from an ingot in a vapor deposition chamber prior to the ingot entering a crucible; and
providing the ingot to the crucible for vapor deposition.

### Claim 13 (depends on 12)

The method of claim 12, further comprising feeding the ingot through a hot zone and into the crucible.

### Claim 14 (depends on 13)

The method of claim 13, wherein the hot zone is defined between an ingot feeder and the crucible.

### Claim 15 (depends on 13)

The method of claim 13, wherein the moisture is driven off as the ingot is fed through the hot zone.

### Claim 16 (depends on 13)

The method of claim 13, wherein heat is retained by providing heat shields.

### Claim 17 (depends on 13)

The method of claim 13, further comprising heating the hot zone with a heater that is in the chamber.

### Claim 18 (depends on 17)

The method of claim 17, wherein the heater is selected from a group consisting of an induction heater, a microwave heater, and a resistance heater.

### Claim 19 (depends on 18)

The method of claim 18, wherein the ingot is heated to a temperature above the vaporization temperature of water.

### Claim 20 (depends on 17)

The method of claim 17, wherein the heater circumscribes the ingot.
