# US 2021/0080378 A1 · Non-destructive testing for plating defects

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- Number: US 2021/0080378 A1
- Document ID: US20210080378A1
- Status: Published application
- Kind: A1
- Application number: 16/571,297
- Filed: 2019-09-16
- Published: 2021-03-18
- Earliest claimed: 2019-09-16
- Assignees: International Business Machines Corporation
- Applicants: International Business Machines Corporation
- Inventors: Eric J. Campbell; James Anderl; Sarah K. Czaplewski-Campbell; Jason T. Wertz; Brandon M. Kobilka
- Web page: https://patentgrep.com/patent/US20210080378A1

## CPC

- G01N 19/08: Detecting presence of flaws or irregularities
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)

## Abstract

A method and a system for non-destructively detecting defects within and/or on plated-through holes are provided. The method includes sealing a plated-through hole on a printed circuit board to detect for possible defects along the sidewall of the plated-through hole. The method further includes applying an airflow through the plated-through hole and measuring the airflow entering the plated-through hole at the gasket to determine the initial airflow calculation. The method also includes measuring the airflow again as it exits the plated-through hole to determine an exit airflow calculation. A determination of the quality of the plated-through hole is made by the method by analyzing the initial airflow calculation and the exit airflow calculation.

## Claims

### Claim 1

A system comprising:
an orifice plate for sealing a plated-through hole of a printed circuit board and for taking initial airflow measurements;
an airflow generator for passing air through the orifice plate and the plated-through hole;
an anemometer for collecting exit airflow measurements exiting the plated-through hole; and
a processing device for analyzing the initial airflow measurements and the exit airflow measurements to detect defects along sidewalls of the plated-through holes.

### Claim 2 (depends on 1)

The system of claim 1, wherein the orifice plate is configured to collect a mass flow rate measurement and velocity measurement of the air as the air enters the plated-through hole.

### Claim 3 (depends on 1)

The system of claim 1, wherein the anemometer is configured to collect a mass flow rate measurement and velocity measurement of the air as the air exits the plated-through hole.

### Claim 4 (depends on 1)

The system of claim 1, wherein the processing device is configured to analyze for velocity differentials and mass flow rate differentials of the air entering the plated-through hole and exiting the plated through hole and compare the velocity differentials and the mass flow rate differentials to predetermined values.

### Claim 5 (depends on 4)

The system of claim 4, wherein the processing device is configured to make a determination of quality for the plated-through hole based on the initial airflow measurements and exit airflow measurements.

### Claim 6 (depends on 1)

The system of claim 1, wherein the anemometer is a hot-air anemometer.

### Claim 7

A method of detecting defects on a plated-through hole, the method comprising:
sealing a plated-through hole with an orifice plate to detect defects within the plated-through hole;
applying airflow through the plated-through hole;
measuring the airflow entering the plated-through hole to determine an initial airflow measurement;
measuring the airflow exiting the plated-through hole to determine an exit airflow measurement; and
determining a quality of the plated-through hole by analyzing the initial airflow measurement and the exit airflow measurement.

### Claim 8 (depends on 7)

The method of claim 7, wherein determining a quality of the plated-through hole comprises:
receiving expected airflow measurements collected from a non-defective plated-through hole;
comparing the initial airflow measurement and the exit airflow measurement to the expected airflow measurements; and determining, based on comparing, the quality of the plated-through hole.

### Claim 9 (depends on 7)

The method of claim 7, wherein the orifice plate provides for a fixed air pressure to be applied to the plated-through hole.

### Claim 10 (depends on 7)

The method of claim 7, wherein the initial airflow measurement and the exit airflow measurement includes a measurement of velocity of the airflow.

### Claim 11 (depends on 7)

The method of claim 7, wherein the initial airflow measurement and the exit airflow measurement includes a measurement of mass flow rate of the airflow.

### Claim 12 (depends on 7)

The method of claim 7, wherein measuring the airflow entering the plated-through hole is measured by the orifice plate.

### Claim 13 (depends on 7)

The method of claim 7, wherein measuring the airflow exiting the plated-through hole is measured by an anemometer.

### Claim 14

A computer program product for detecting defects on a plated-through hole, the computer program product comprising a computer readable storage medium having program instruction embodied therewith, the program instructions executable by a processor to cause the processor to:
seal a plated-through hole with an orifice plate to detect defects within the plated-through hole;
apply airflow through the plated-through hole;
measure the airflow entering the plated-through hole to determine an initial airflow measurement;
measure the airflow exiting the plated-through hole to determine an exit airflow measurement; and
determine a quality of the plated-through hole by analyzing the initial airflow measurement and the exit airflow measurement.

### Claim 15 (depends on 14)

The computer program product of claim 14, wherein the instructions to determine the quality of the plated-through hole comprise additional instructions to cause the process to:
receive expected airflow measurements collected from a non-defective plated-through hole;
compare the initial airflow measurement and the exit airflow measurement to the expected airflow measurements; and
determine, based on comparing, the quality of the plated-through hole.

### Claim 16 (depends on 14)

The computer program product of claim 14, wherein the orifice plate provides for a fixed air pressure to be applied to the plated-through hole.

### Claim 17 (depends on 14)

The computer program product of claim 14, wherein the initial airflow measurement and the exit airflow measurement includes a measurement of velocity of the airflow.

### Claim 18 (depends on 14)

The computer program product of claim 14, wherein the initial airflow measurement and the exit airflow measurement includes a measurement of mass flow rate of the airflow.

### Claim 19 (depends on 14)

The computer program product of claim 14, wherein the instructions to measure the airflow entering the plated-through hole is measured using the orifice plate.

### Claim 20 (depends on 14)

The computer program product of claim 14, wherein the instructions to measure the airflow exiting the plated-through hole is measured using an anemometer.
