# US 2021/0079596 A1 · A wall-cloth with a laminated core coated through infiltration and a method for preparing the same > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 2021/0079596 A1 - Document ID: US20210079596A1 - Status: Published application - Kind: A1 - Application number: 16/970,316 - Filed: 2018-12-30 - Published: 2021-03-18 - Earliest claimed: 2018-02-16 - Assignees: Suzhou Hongni New-Material Technology Ltd., Co. - Applicants: Suzhou Hongni New-Material Technology Ltd., Co. - Inventors: Zhiyong Ma - Web page: https://patentgrep.com/patent/US20210079596A1 ## CPC - D21H 27/20: Flexible structures being applied by the user, e.g. wallpaper (printed wallpapers B41M3/18; paperhanging B44C7/00; pregummed wallpaper C09J7/21) - D21H 27/30: Multi-ply (for surface covering D21H27/18; making on paper-making machines D21F9/00, D21F11/00) - B32B 38/08: Impregnating - D04H 1/4291: Olefin series - D04H 3/14: with bonds between thermoplastic yarns or filaments produced by welding - D06N 7/0002: {Wallpaper or wall covering on textile basis} - D06N 7/0094: {Fibrous material being coated on one surface with at least one layer of an inorganic material and at least one layer of a macromolecular material} - D21H 19/82: superposed {(D21H19/84 takes precedence)} - D21H 19/84: on both sides of the substrate - E04F 13/002: {made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings (of a number of similar elements carried by a common web E04F13/0862; paperhanging, tapestry work B44C7/00)} - E04F 13/02: of plastic materials hardening after applying, e.g. plaster (surface treatment in painting technique B44D; inorganic or bituminous masses C04B; organic plastics C08L {; implements for applying plasticised materials E04F21/02}) - B32B 2037/243: {Coating} - B32B 2255/02: on fibrous or filamentary layer - B32B 2255/26: Polymeric coating - B32B 2607/02: Wall papers, wall coverings - D06N 2211/063: Wall coverings - D21H: PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR - B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM - D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B) - D06N: WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR - E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B) ## Abstract The present invention disclosed a wall-cloth with a laminated core coated through infiltration, a method for making the same and a method for an object, wherein, the wall-cloth comprises a prime coating layer, a laminated core complex covered on the prime coating layer; wherein the laminated core complex comprises a second coating layer which can be transparent or semi-transparent and a fiber sheet encapsulated in the second coating layer; and wherein, the fiber sheet possesses a network structure formed by fiber or fibers, and the second coating layer permeates into the meshes of the network structure. According to the present invention, the texture is controlled, because the fiber sheet can be produced according to a standard and large scale method to obtain identical texture. Meanwhile, the wall-cloth made by the present invention has excellence breathability and great gas transmission. ## Claims ### Claim at position 1 1-19. (canceled) ### Claim 20 A method for preparing a wall-cloth having a laminated core, the method comprising: applying a fiber sheet on a surface of a prime coating layer when the prime coating layer loses its plasticity, the fiber sheet comprising fibers of a network structure; applying a second coating layer on a surface of the fiber sheet; exerting pressure on the second coating layer against the prime coating layer to allow coating material of the second coating layer to moisten the fibers and to permeate into meshes of the network structure, thereby forming a laminated core layer; and solidifying the laminated core layer to form the wall-cloth with the laminated core; wherein the second coating layer is transparent or semi-transparent. ### Claim 21 (depends on 20) The method of claim 20, wherein applying the fiber sheet on the surface of the prime coating layer comprises applying a pressure-sensitive adhesive agent having a p aster to the prime coating layer, and wherein applying the second coating layer comprises removing the paster while at least a part of the fiber sheet retains its position on the surface of the prime coating layer. ### Claim 22 (depends on 20) The method of claim 20, further comprising: prior to applying the fiber sheet on the surface of the prime coating layer, applying a first coating layer on the surface of the prime coating layer; and applying the fiber sheet on the first coating layer when the first coating layer retains its plasticity, so as to allow coating material of the first coating layer to moisten the fibers and to permeate into the meshes of the network structure; wherein the first coating layer is transparent or semi-transparent. ### Claim 23 (depends on 20) The method of claim 20, wherein solidifying the laminated core layer comprises: forming one or more deeper dents at the meshes of the network structure which allow permeation of the coating material of the second coating layer; and forming no dent or one or more shallower dents at a surface of the fibers which restricts permeation of the coating material of the second coating layer, thereby forming a texture or textures on an outer surface of the wall-cloth. ### Claim 24 (depends on 20) The method of claim 20, wherein the fibers or the meshes spread in a 2D direction or a 3D direction. ### Claim 25 (depends on 20) The method of claim 20, wherein the network structure comprises a 3D interpenetrating network. ### Claim 26 (depends on 20) The method of claim 20, wherein: at least one of the prime coating layer, the second coating layer, and the fiber sheet comprises a bacterial inhibitor or a substance that releases the bacterial inhibitor; or at least one of the prime coating layer, the second coating layer, and the fiber sheet comprises a function of electromagnetic shielding; or at least one of the prime coating layer, the second coating layer, and the fiber sheet comprises a function of magnetic absorption; or at least one of the prime coating layer, the second coating layer, and the fiber sheet comprises a function of thermal storage through phase transition; or at least one of the prime coating layer and the second coating layer comprises a waterproof layer; or at least one of the prime coating layer and the second coating layer comprises a fireproof coating; or the fiber sheet comprises a fireproof sheet or a non-combustible sheet; or the second coating layer is an anti-graffiti layer; or the prime coating layer is a thermal insulation layer. ### Claim 27 (depends on 20) The method of claim 20, further comprising, prior to applying the fiber sheet on the surface of the prime coating layer, applying the prime coating layer on a surface of an object. ### Claim 28 (depends on 27) The method of claim 27, wherein applying the prime coating layer comprises: applying a sealing prime layer on the surface of the object; and applying a colored prime layer on a surface of the sealing prime layer when the sealing prime layer maintains or loses its plasticity. ### Claim 29 (depends on 28) The method of claim 28, wherein applying the fiber sheet on the surface of a prime coating layer comprises applying the fiber sheet on the surface of the colored prime layer when the colored prime layer loses its plasticity. ### Claim 30 (depends on 20) The method of claim 20, wherein each of the fibers has a diameter of 1 μm to 5,000 μm. ### Claim 31 (depends on 20) The method of claim 20, wherein the fiber sheet has a thickness of 0.1 mm to 10 mm. ### Claim 32 (depends on 20) The method of claim 20, wherein the meshes of the fiber sheet has an aperture of 0.1 mm to 10 mm. ### Claim 33 (depends on 22) The method of claim 22, wherein one or both of the first coating layer and the second coating layer comprise particles, each having a diameter of ≤50 μm, or alternatively a diameter of ≤⅕ and ≥ 1/1000 of a mean pore size of the meshes of the fiber sheet. ### Claim 34 (depends on 20) The method of claim 20, wherein the fiber sheet has a density of 10 to 300 g/m2. ### Claim 35 (depends on 20) The method of claim 20, wherein the fiber sheet comprises at least a pattern made by different structures penetrating the fiber sheet, said structure including one or more of a concavity, a bulge, and a die-cutting. ### Claim 36 (depends on 35) The method of claim 35, further comprising, prior to applying the fiber sheet on the surface of the prime coating layer, surface treating the fiber sheet by one or more of the following: a) flattening one surface or both surfaces of the fiber sheet, thereby reserving at least a part of openings connecting the meshes of the fiber sheet; b) applying one or more coating materials to a surface of the fibers to change a function or functions of the fiber sheet, wherein said one or more coating materials gradually change a water absorption rate of the fiber sheet from one end of the fiber sheet to the other of the fiber sheet; c) dyeing one or more colors to the fiber sheet, wherein said one or more colors gradually change from one end of the fiber sheet to the other end of the fiber sheet; d) pasting a film or films on one surface or both surfaces of the fiber sheet, thereby reserving at least a part of openings connecting the meshes of the fiber sheet; e) mould pressing the fiber sheet to form indented pattern on a surface of the fiber sheet, using at least one of an embossing process, a slop padding process, and a hole rolling process; f) die cutting the fiber sheet to form a pattern penetrating the fiber sheet; and g) modifying the fiber sheet by using a dipping process, thereby advancing inflexibility and deformation resistance. ### Claim 37 A wall-cloth having a laminated core, comprising: a prime coating layer; and a laminated core complex on the prime coating layer; wherein the laminated core complex comprises: a second coating layer that is transparent or semi-transparent, and a fiber sheet encapsulated in the second coating layer; wherein the fiber sheet comprises a network structure of fibers; and wherein the second coating layer is permeated into meshes of the network structure. ### Claim 38 (depends on 37) The wall-cloth of claim 37, wherein the laminated core complex further comprises: a first coating layer that is transparent or semi-transparent; wherein the fiber sheet is encapsulated between the first coating layer and the second coating layer; and wherein the first coating layer is permeated into the meshes of the network structure. ### Claim 39 (depends on 38) The wall-cloth of claim 38, further comprising one or more textures on an outer surface of the wall-cloth, wherein said one or more textures comprise one or more deeper dents on a surface of the meshes and no dent or one or more shallower dents on a surface of the fibers.