# US 2021/0002181 A1 · Process For Producing A Glazed Ceramic Body

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- Number: US 2021/0002181 A1
- Document ID: US20210002181A1
- Status: Published application
- Kind: A1
- Application number: 16/488,690
- Filed: 2018-03-23
- Published: 2021-01-07
- Earliest claimed: 2017-03-23
- Assignees: Ivoclar Vivadent AG
- Applicants: Ivoclar Vivadent AG
- Inventors: Frank Rothbrust; Ronny Hengst; Sebastian Krolikowski; Christan Ritzberger; Diana Tauch
- Web page: https://patentgrep.com/patent/US20210002181A1

## CPC

- C04B 41/5022: {with vitreous materials (composition of vitreous glazes and enamels C03C; ceramic pigments C09C1/0009)}
- A61C 13/083: Porcelain or ceramic teeth {(A61C13/081 takes precedence; preparations A61K6/80)}
- C03C 3/083: containing aluminium oxide or an iron compound
- C03C 4/0021: {for dental use}
- C03C 8/02: Frit compositions, i.e. in a powdered or comminuted form
- C04B 41/009: {characterised by the material treated}
- C04B 41/86: Glazes; Cold glazes
- C03C 2205/06: for dental use
- C03C 2209/00: Compositions specially applicable for the manufacture of vitreous glazes
- C04B 2111/00836: {for medical or dental applications}
- C04B 2201/10: for the viscosity
- C04B: LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE {(roofing granules E04D7/005)}; CERAMICS (devitrified glass-ceramics C03C10/00); REFRACTORIES; TREATMENT OF NATURAL STONE
- A61C: DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE (non-driven toothbrushes A46B; {tongue scrapers A61B17/24;} preparations for dentistry A61K6/00; preparations for cleaning the teeth or mouth A61K8/00, A61Q11/00)
- C03C: CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS

## Abstract

The invention relates to a process for producing a glazed ceramic body, in which (a) a glazing material is applied to a non-densely sintered substrate material and (b) the substrate material and the glazing material are subjected to a heat treatment in a temperature range which extends from a first temperature T1 to a second temperature T2, which is higher than the first temperature, in order to obtain the glazed body. The invention also relates to the use of a glazing material for glazing a non-densely sintered substrate material.

## Claims

### Claim 1

Process for producing a glazed ceramic body, comprising
(a) a glazing material is applied to a non-densely sintered substrate material and
(b) the substrate material and the glazing material are subjected to a heat treatment in a temperature range which extends from a first temperature TI to a second temperature T2, which is higher than the first temperature, in order to obtain the glazed body,
wherein, at the temperature T1, the glazing material has a viscosity of more than 102.5 Pa·s, and, at the temperature T2, a viscosity of less than 109 Pa·s.

### Claim 2 (depends on 1)

Process according to claim 1, in which, at the temperature T1, the glazing material has a viscosity of more than 105.6 Pa·s, and, at the temperature T2, a viscosity of less than 105.6 Pa·s.

### Claim 3 (depends on 1)

Process according to claim 1, in which the non-densely sintered substrate material is a presintered substrate material.

### Claim 4 (depends on 1)

Process according to claim 1, in which the non-densely sintered substrate material has a relative density in the range of from 30 to 90%, based on the true density of the substrate material.

### Claim 5 (depends on 1)

Process according to claim 1, in which the substrate material begins to sinter at the temperature T1.

### Claim 6 (depends on 1)

Process according to claim 1, in which the substrate material is kept at the temperature T2 for a period of 5 to 120 minutes.

### Claim 7 (depends on 1)

Process according to claim 1, in which, at the temperature T2, the substrate material has a relative density of at least 97%, based on the true density of the substrate material.

### Claim 8 (depends on 1)

Process according to claim 1, in which, at a temperature Tx, at which the substrate material has a relative density of 95%, based on the true density of the substrate material, the glazing material has a viscosity of more than 102.5 Pa·s.

### Claim 9 (depends on 1)

Process according to claim 1, in which the glazing material has, at the temperature T1, a viscosity of more than 105.6 Pa·s, at the temperature Tx, at which the substrate material has a relative density of 95%, based on the true density of the substrate material, a viscosity of more than 102.5 Pa·s, and, at the temperature T2, a viscosity of less than 109 Pa·s.

### Claim 10 (depends on 1)

Process according to claim 1, in which the substrate material is an oxide ceramic or an inorganic-inorganic composite material.

### Claim 11 (depends on 1)

Process according to claim 1, in which the substrate material comprises at least two layers, which differ in their colour.

### Claim 12 (depends on 1)

Process according to claim 1, in which, at a temperature of 950° C., the glazing material has a viscosity of more than 102.5 Pa·s, at a temperature of 1300° C., a viscosity of more than 102.5 Pa·s and, at a temperature of 1450° C., a viscosity of less than 109 Pa·s.

### Claim 13 (depends on 1)

Process according to claim 1, in which, at a temperature of 700° C., the glazing material has a viscosity of more than 102.5 Pa·s, at a temperature of 900° C., a viscosity of more than 102.5 Pa·s and, at a temperature of 1100° C., a viscosity of less than 109 Pa·s.

### Claim 14 (depends on 1)

Process according to claim 1, in which the glazing material comprises a frit, which comprises SiO2, Al2O3 and K2O and/or Na2O, and contains at least one or all of the following components in the given amounts:
Component
wt.-%
SiO2
50.0 to 80.0
Al2O3
10.0 to 30.0
K2O
0 to 20.0
Na2O
0 to 10.0
CaO
0 to 10.0
BaO
0 to 10.0

### Claim 15 (depends on 1)

Process according to claim 1, in which the glazing material is applied to the substrate material in the form of a powder, a slip, a spray or a lacquer, by an airbrushing method or incorporated into a film or an adhesive strip.

### Claim 16 (depends on 1)

Process according to claim 1, in which the glazing material is used in the form of a composition which further comprises at least one carrier and/or solvent and/or at least one inorganic and/or organic filler.

### Claim 17 (depends on 1)

Process according to claim 1, in which the glazing material does not substantially penetrate into the substrate material.

### Claim 18 (depends on 1)

Process according to claim 1, in which the glazed ceramic body is a glazed dental body or a glazed dental restoration or a bridge, an inlay, an onlay, a crown, a veneer, a facet or an abutment.

### Claim 19

Process of using a glazing material for glazing a non-densely sintered substrate material, wherein the glazing material is applied to the non-densely sintered substrate material and the substrate material and the glazing material are subjected to a heat treatment in a temperature range which extends from a first temperature T1 to a second temperature T2, which is higher than the first temperature, wherein, at the temperature T1, the glazing material has a viscosity of more than 102.5 Pa·s and, at the temperature T2, a viscosity of less than 109 Pa·s.
