# US 2020/0399959 A1 · Motor assembly for an architectural covering

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- Number: US 2020/0399959 A1
- Document ID: US20200399959A1
- Status: Published application
- Kind: A1
- Application number: 16/894,148
- Filed: 2020-06-05
- Published: 2020-12-24
- Earliest claimed: 2016-02-19
- Assignees: Hunter Douglas Inc.
- Applicants: Hunter Douglas Inc.
- Inventors: Nickolas C. Buccola, JR.; Kenneth M. Faller
- Web page: https://patentgrep.com/patent/US20200399959A1

## CPC

- E06B 9/72: comprising an electric motor positioned inside the roller
- E06B 9/34: roller-type; {Roller shutters with adjustable lamellae}
- E06B 9/44: Rollers therefor; Fastening roller blinds to rollers
- H02K 7/003: {Couplings; Details of shafts (means for mounting rotors on shafts H02K1/28)}
- E06B 2009/6809: {Control}
- E06B: FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES (shades or blinds for greenhouses A01G9/22; curtains A47H; lids for car boots or bonnets B62D25/10; skylights E04B7/18; sunshades, awnings E04F10/00)
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})

## Abstract

An architectural covering including a motor assembly is provided. The covering may include a head rail, an end cap enclosing an end of the head rail, a roller tube rotatably supported within the head rail at least partially by the end cap, and a motor assembly including a housing in splined engagement with the end cap to non-rotatably secure the motor assembly to the end cap. The motor assembly may be received at least partially within the roller tube and may be in driving engagement with the roller tube. A covering material may be attached to the roller tube such that rotation of the roller tube extends or retracts the covering material.

## Claims

### Claim 1

(canceled)

### Claim 2

An architectural covering comprising:
an end cap having an wall and a boss extending from the wall; and
a motor assembly including:
a motor to, when operated, extend or retract a covering; and
a housing including an end, the motor disposed in the housing, the end of the housing including resilient arms extending into the boss and engaged with an inner surface of the boss to non-rotatably secure the motor assembly to the end cap.

### Claim 3 (depends on 2)

The architectural covering of claim 2, wherein the end cap includes a ledge extending radially inward from the inner surface of the boss, and wherein the resilient arms include respective barbed ends, the barb ends engaged with the ledge to prevent the motor assembly from being moved axially away from the end cap.

### Claim 4 (depends on 3)

The architectural covering of claim 3, wherein the housing includes an annular flange at or near a base of the resilient arms, the annular flange engaged with a distal end of the boss, such that that motor assembly is axially secured to the end cap.

### Claim 5 (depends on 2)

The architectural covering of claim 2, wherein the housing includes splines extending from an outer surface of the end of the housing, and wherein the boss includes grooves formed on the inner surface of the boss, the splines engaged with the grooves to non-rotatably couple the motor assembly to the end cap.

### Claim 6 (depends on 5)

The architectural covering of claim 5, wherein the splines extend longitudinally along a length of the resilient arms.

### Claim 7 (depends on 5)

The architectural covering of claim 5, wherein at least one of the splines has a first asymmetric cross-section to resist more torque of the housing in a first direction than a second direction opposite the first direction, and at least one of the splines has a second asymmetric cross-section to resist more torque of the housing in the second direction than the first direction.

### Claim 8 (depends on 5)

The architectural covering of claim 5, wherein one or more of the splines and the grooves have a dovetail cross-section to prevent the end of the housing from moving radially inward relative to the boss.

### Claim 9 (depends on 2)

The architectural covering of claim 2, wherein the housing includes ribs that extend inward from an inner surface of the housing and into corresponding grooves in the motor.

### Claim 10 (depends on 2)

The architectural covering of claim 2, further including a roller tube, the motor assembly disposed within the roller tube, the motor assembly including a drive structure engaged with the roller tube, the drive structure to transfer rotational motion from a drive shaft of the motor to the roller tube.

### Claim 11 (depends on 10)

The architectural covering of claim 10, further including a bushing disposed around the boss, the roller tube rotatably supported on the bushing.

### Claim 12

An architectural covering comprising:
an end cap having a boss defining an internal bore;
a motor assembly including a housing and a motor disposed in the housing, an end of the housing including first resilient arms extending into the internal bore of the boss from a first side of the end cap; and
an insert including second resilient arms extending into the internal bore of the boss from a side of the end cap opposite the first side, the second resilient arms to bias the first resilient arms radially outward and into engagement with an inner surface of the boss.

### Claim 13 (depends on 12)

The architectural covering of claim 12, wherein the first resilient arms have first side walls that are angled relative to a radial direction, and wherein the second resilient arms have second side walls that are angled relative to the radial direction and engaged with the first side walls, such that the first and second side walls of the respective first and second resilient arms overlap in the radial direction.

### Claim 14 (depends on 12)

The architectural covering of claim 12, wherein the end cap includes a ledge extending radially inward from the inner surface of the boss, and wherein the first resilient arms include respective first barbed ends, the first barb ends engaged with the ledge.

### Claim 15 (depends on 14)

The architectural covering of claim 14, wherein the second resilient arms include respective second barbed ends, the second barbed ends engaged with the ledge.

### Claim 16 (depends on 15)

The architectural covering of claim 15, wherein the second barbed ends extend beyond the first barbed ends, such that the ledge is disposed between the first and second barbed ends.

### Claim 17 (depends on 16)

The architectural covering of claim 16, wherein the insert includes stop portions between the second resilient arms, the stop portions engaging an opposite side of the ledge than the second barbed ends, such that the insert is axially secured to the end cap.

### Claim 18 (depends on 17)

The architectural covering of claim 17, wherein the motor assembly includes a printed circuit board, the printed circuit board extending through longitudinal grooves formed in the stop portions of the insert.

### Claim 19

An architectural covering comprising:
an end cap including a base wall having a first side and a second side opposite the first side, the end cap including a boss extending from the first side of the base wall, the boss defining an internal bore between a distal end of the boss and the second side of the base wall; and
a motor assembly including:
a housing including an end, the end of the housing extending into the internal bore of the boss from the distal end of the boss;
a motor disposed in the housing; and
a printed circuit board partially disposed in the housing, the printed circuit board extending from the end of the housing and into the internal bore such that such that the printed circuit board is accessible from second side of the base wall.

### Claim 20 (depends on 19)

The architectural covering of claim 19, wherein an edge of the printed circuit board is aligned with the second side of the base wall of the end cap.

### Claim 21 (depends on 19)

The architectural covering of claim 19, wherein the base wall includes a recess formed in the second side, further including a power cord disposed in the recess and coupled to the printed circuit board.
