# US 2020/0399803 A1 · Fibrous Structures

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- Number: US 2020/0399803 A1
- Document ID: US20200399803A1
- Status: Published application
- Kind: A1
- Application number: 17/015,399
- Filed: 2020-09-09
- Published: 2020-12-24
- Earliest claimed: 2007-07-17
- Assignees: The Procter & Gamble Company
- Applicants: The Procter & Gamble Company
- Inventors: David William Cabell; Paul Dennis Trokhan; Steven Lee Barnholtz
- Web page: https://patentgrep.com/patent/US20200399803A1

## CPC

- D04H 5/02: strengthened or consolidated by mechanical methods, e.g. needling (needling machines D04H18/00)
- D04H 1/425: Cellulose series
- D04H 1/435: Polyesters
- D04H 1/43825: {Composite fibres}
- D04H 1/43835: {Mixed fibres, e.g. at least two chemically different fibres or fibre blends}
- D04H 1/732: by fluid current, e.g. air-lay
- D21H 13/10: Organic non-cellulose fibres
- D21H 27/002: {Tissue paper; Absorbent paper (D21H21/22, D21H27/02, D21H27/20 take precedence; toilet paper A47K10/00; absorbent pads for physiological fluids A61L15/16; making on paper-making machines D21F11/00)}
- Y10T 428/268: Monolayer with structurally defined element
- D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B)
- D21H: PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Fibrous structures containing a mixture of three or more different fibrous elements (filaments and/or fibers) are provided.

## Claims

### Claim 1

A non-wet-laid layered fibrous structure comprising at least three layers, wherein the fibrous structure comprises:
a. a first layer comprising a non-thermoplastic first fibrous element comprising a hydroxyl polymer selected from the group consisting of: polyvinyl alcohol, polyvinyl alcohol derivatives, and mixtures thereof, wherein the first fibrous element exhibits a length of 10.16 cm or greater and a length to average diameter ratio of greater than 2000, wherein the first fibrous element is a first monocomponent filament;
b. a second fibrous element different from the first fibrous element, wherein the second fibrous element exhibits a length of less than 5.08 cm, wherein the second fibrous element is a wood pulp fiber; and
c. a third layer comprising a third fibrous element different from the first and second fibrous elements, wherein the third fibrous element comprising a hydroxyl polymer selected from the group consisting of: starch, starch derivatives, and mixtures thereof, wherein the third fibrous element exhibits a length of 10.16 cm or greater and a length to average diameter ratio of greater than 2000, wherein the third fibrous element is a second monocomponent filament.

### Claim 2 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the first fibrous element exhibits a weight average molecular weight of greater than about 10,000 g/mol.

### Claim 3 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the first fibrous element exhibits an average diameter of less than 25 μm.

### Claim 4 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the first fibrous element exhibits an average diameter of less than 25 μm to greater than 1 μm.

### Claim 5 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of greater than about 10,000 g/mol.

### Claim 6 (depends on 5)

The non-wet-laid layered fibrous structure according to claim 5 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of greater than about 100,000 g/mol.

### Claim 7 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the hydroxyl polymer of the third fibrous element exhibits a weight average molecular weight of from about 10,000 g/mol to about 40,000,000 g/mol.

### Claim 8 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the third fibrous element exhibits an average diameter of less than 25 μm.

### Claim 9 (depends on 8)

The non-wet-laid layered fibrous structure according to claim 8 wherein the third fibrous element exhibits an average diameter of less than 10 μm.

### Claim 10 (depends on 1)

The non-wet-laid layered fibrous structure according to claim 1 wherein the third fibrous element exhibits an average diameter of less than 25 μm to greater than 1 μm.

### Claim 11

A non-wet-laid layered fibrous structure comprising at least three layers, wherein the fibrous structure comprises:
a. a first layer comprising a non-thermoplastic, non-cellulose-containing, first fibrous element comprising a starch filament that exhibits a length of 10.16 cm or greater;
b. a second layer comprising a second fibrous element different from the first fibrous element, wherein the second fibrous element exhibits a length of less than 5.08 cm, wherein the second fibrous element is a wood pulp fiber; and
c. a third layer comprising a third fibrous element different from the first and second fibrous elements, wherein the third fibrous element comprising a polyvinyl alcohol filament.

### Claim 12 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 10,000 g/mol.

### Claim 13 (depends on 12)

The non-wet-laid layered fibrous structure according to claim 12 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 100,000 g/mol.

### Claim 14 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament comprises a starch that exhibits a weight average molecular weight of greater than about 10,000 g/mol to about 40,000,000 g/mol.

### Claim 15 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament exhibits an average diameter of less than 25 μm.

### Claim 16 (depends on 15)

The non-wet-laid layered fibrous structure according to claim 15 wherein the starch filament exhibits an average diameter of less than 10 μm.

### Claim 17 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the starch filament exhibits an average diameter of less than 25 μm to greater than 1 μm.

### Claim 18 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament comprises a polyvinyl alcohol that exhibits a weight average molecular weight of greater than about 10,000 g/mol.

### Claim 19 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament exhibits an average diameter of less than 25 μm.

### Claim 20 (depends on 11)

The non-wet-laid layered fibrous structure according to claim 11 wherein the polyvinyl alcohol filament exhibits an average diameter of less than 25 μm to greater than 1 μm.
