# US 2020/0399765 A1 · Sn-plated steel sheet and method for manufacturing sn-plated steel sheet

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- Number: US 2020/0399765 A1
- Document ID: US20200399765A1
- Status: Published application
- Kind: A1
- Application number: 16/975,637
- Filed: 2019-03-01
- Published: 2020-12-24
- Earliest claimed: 2018-03-01
- Assignees: Nippon Steel Corporation
- Applicants: Nippon Steel Corporation
- Inventors: Shintaro YAMANAKA; Masakazu NODA; Yasuhiko SATO; Nobuo NAKASONE
- Web page: https://patentgrep.com/patent/US20200399765A1

## CPC

- C23C 28/3455: {with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer}
- B32B 15/04: comprising metal as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a bituminous or tarry layer B32B11/08; next to a water-setting substance layer B32B13/06; next to a glass layer B32B17/061; next to a cellulosic plastic layer B32B23/042)}
- B32B 15/043: {of metal (B32B15/01 takes precedence)}
- B32B 15/18: comprising iron or steel {(B32B15/011, B32B15/012 and B32B15/013 take precedence)}
- C23C 22/05: using aqueous solutions
- C23C 22/36: containing also phosphates
- C23C 22/361: {containing titanium, zirconium or hafnium compounds}
- C23C 28/30: {Coatings combining at least one metallic layer and at least one inorganic non-metallic layer}
- C23C 28/32: {including at least one pure metallic layer}
- C23C 28/321: {with at least one metal alloy layer}
- C23C 28/322: {only coatings of metal elements only}
- C23C 28/34: {including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates}
- C23C 28/345: {with at least one oxide layer}
- C23C 30/00: Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process (C23C26/00, C23C28/00 take precedence)
- C23C 30/005: {on hard metal substrates}
- C25D 5/48: After-treatment of electroplated surfaces
- C25D 5/50: by heat-treatment
- C25D 9/00: Electrolytic coating other than with metals (C25D11/00, C25D15/00 take precedence; electrophoretic coating C25D13/00)
- C25D 9/08: by cathodic processes
- C25D 9/10: on iron or steel
- C23C 22/34: containing fluorides or complex fluorides
- C25D 3/30: of tin
- C25D 5/36: of iron or steel
- C25D 5/505: {of electroplated tin coatings, e.g. by melting}
- Y10T 428/12583: Component contains compound of adjacent metal
- Y10T 428/1259: Oxide
- Y10T 428/12611: Oxide-containing component
- Y10T 428/12618: Plural oxides
- Y10T 428/12667: Oxide of transition metal or Al
- Y10T 428/12708: Sn-base component
- Y10T 428/12722: Next to Group VIII metal-base component
- Y10T 428/12951: Fe-base component
- Y10T 428/12972: Containing 0.01-1.7% carbon [i.e., steel]
- Y10T 428/12979: Containing more than 10% nonferrous elements [e.g., high alloy, stainless]
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C25D: PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

This Sn-plated steel sheet includes: a base plated steel sheet having a steel sheet, and a Sn-plated layer on at least one surface of the steel sheet; and a film layer which contains a zirconium oxide and a tin oxide and is positioned on the base plated steel sheet. An adhesion amount of Sn per surface of the Sn-plated steel sheet is 0.1 g/m2 or more and 15 g/m2 or less, an amount of the zirconium oxide in the film layer is in a range of 1 mg/m2 or more and 30 mg/m2 or less in terms of an amount of metal Zr, a peak position of a binding energy of Sn3d5/2 of the tin oxide by X-ray photoelectron spectroscopy in the film layer is within a range of 1.4 eV or more and less than 1.6 eV from a peak position of a binding energy of metal Sn, and a quantity of electricity required for reduction of the tin oxide is in a range of more than 5.0 mC/cm2 and 20 mC/cm2 or less.

## Claims

### Claim 1

A Sn-plated steel sheet, comprising:
a base plated steel sheet having a steel sheet, and a Sn-plated layer on at least one surface of the steel sheet; and
a film layer which contains a zirconium oxide and a tin oxide and is positioned on the base plated steel sheet,
wherein an adhesion amount of Sn per surface is 0.1 g/m2 or more and 15 g/m2 or less,
an amount of the zirconium oxide in the film layer is in a range of 1 mg/m2 or more and 30 mg/m2 or less in terms of an amount of metal Zr,
a peak position of a binding energy of Sn3d5/2 of the tin oxide by X-ray photoelectron spectroscopy in the film layer is within a range of 1.4 eV or more and less than 1.6 eV from a peak position of a binding energy of metal Sn, and
a quantity of electricity required for reduction of the tin oxide is in a range of more than 5.0 mC/cm2 and 20 mC/cm2 or less.

### Claim 2

A method for manufacturing a Sn-plated steel sheet, comprising:
a first step of forming a zirconium oxide layer containing a zirconium oxide on a base plated steel sheet which has a Sn-plated layer containing 0.1 g/m2 or more and 15 g/m2 or less of Sn formed on at least one surface of a steel sheet, by performing an immersion treatment into a solution containing zirconium ions, or a cathodic electrolysis treatment in a solution containing zirconium ions; and
a second step of, after the first step, subjecting the base plated steel sheet on which the zirconium oxide layer is formed to a heating treatment in an atmosphere containing oxygen under conditions satisfying both Formula 1 and Formula 2 regarding a heating temperature T in units of K and a heating time t in units of hours
0.11×exp(2400/T)<t<0.65×exp(2400/T) (Formula 1)
308<T<373 (Formula 2).

### Claim 3 (depends on 2)

The method for manufacturing a Sn-plated steel sheet according to claim 2,
wherein the heating treatment in the second step is performed in an atmosphere containing oxygen and having a water vapor content in a range of 60 vol % or more and 90 vol % or less.

### Claim 4 (depends on 2)

The method for manufacturing a Sn-plated steel sheet according to claim 2,
wherein a concentration of the zirconium ions in the solution containing the zirconium ions is 100 ppm or more and 4,000 ppm or less, and
a pH value of the solution containing the zirconium ions is 3 or more and 5 or less.

### Claim 5 (depends on 2)

The method for manufacturing a Sn-plated steel sheet according to claim 2,
wherein, in the first step,
the zirconium oxide layer is formed by the cathodic electrolysis treatment, and
a current density in the cathodic electrolysis treatment is set to 0.05 A/dm2 or more and 50 A/dm2 or less.

### Claim 6 (depends on 3)

The method for manufacturing a Sn-plated steel sheet according to claim 3,
wherein a concentration of the zirconium ions in the solution containing the zirconium ions is 100 ppm or more and 4,000 ppm or less, and
a pH value of the solution containing the zirconium ions is 3 or more and 5 or less.

### Claim 7 (depends on 3)

The method for manufacturing a Sn-plated steel sheet according to claim 3,
wherein, in the first step,
the zirconium oxide layer is formed by the cathodic electrolysis treatment, and
a current density in the cathodic electrolysis treatment is set to 0.05 A/dm2 or more and 50 A/dm2 or less.

### Claim 8 (depends on 4)

The method for manufacturing a Sn-plated steel sheet according to claim 4,
wherein, in the first step,
the zirconium oxide layer is formed by the cathodic electrolysis treatment, and
a current density in the cathodic electrolysis treatment is set to 0.05 A/dm2 or more and 50 A/dm2 or less.

### Claim 9 (depends on 6)

The method for manufacturing a Sn-plated steel sheet according to claim 6,
wherein, in the first step,
the zirconium oxide layer is formed by the cathodic electrolysis treatment, and
a current density in the cathodic electrolysis treatment is set to 0.05 A/dm2 or more and 50 A/dm2 or less.
