# US 2020/0399503 A1 · Composition for forming hardcoat layer, hardcoat film, article and image display device having hardcoat film, and method for manufacturing hardcoat film

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- Number: US 2020/0399503 A1
- Document ID: US20200399503A1
- Status: Published application
- Kind: A1
- Application number: 17/010,174
- Filed: 2020-09-02
- Published: 2020-12-24
- Earliest claimed: 2018-03-30
- Assignees: FUJIFILM Corporation
- Applicants: FUJIFILM Corporation
- Inventors: Tetsu KITAMURA; Akio TAMURA; Yuta FUKUSHIMA
- Web page: https://patentgrep.com/patent/US20200399503A1

## CPC

- C09D 183/06: containing silicon bound to oxygen-containing groups (C09D183/12 takes precedence)
- B32B 27/00: Layered products comprising {a layer of} synthetic resin {(fibrous or filamentary layer made of a synthetic resin B32B5/02; particulate layer made of a synthetic resin B32B5/16; foamed layer made of a synthetic resin B32B5/18)}
- C08G 77/14: containing silicon bound to oxygen-containing groups
- G02B 1/14: Protective coatings, e.g. hard coatings
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- C08G: MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

A composition for forming a hardcoat layer includes a polyorganosilsesquioxane; and a polymerization initiator, in which the polyorganosilsesquioxane has, at least, a siloxane constitutional unit containing an oxetanyl group and a siloxane constitutional unit containing an epoxy group and is represented by the General Formula (1), in the General Formula (1), Ra represents a group containing an oxetanyl group; Rb represents a group containing an epoxy group; Rc represents a monovalent substituent; Ra, Rb, and Rc each have a structure including none of an amide bond, a urea bond, and a urethane bond; p and q represent an integer equal to or greater than 1; r represents an integer equal to or greater than 0; p/q is equal to or greater than 1.0 and less than 99.

## Claims

### Claim 1

A composition for forming a hardcoat layer, comprising:
a polyorganosilsesquioxane; and
a polymerization initiator,
wherein the polyorganosilsesquioxane has, at least, a siloxane constitutional unit containing an oxetanyl group and a siloxane constitutional unit containing an epoxy group and is represented by the following General Formula (1),
wherein, in the General Formula (1), Ra represents a group containing an oxetanyl group; Rb represents a group containing an epoxy group; Rc represents a monovalent substituent; Ra, Rb, and Rc each have a structure including none of an amide bond, a urea bond, and a urethane bond; p and q represent an integer equal to or greater than 1; r represents an integer equal to or greater than 0; p/q is equal to or greater than 1.0 and less than 99; in a case where each of p, q, and r is an integer equal to or greater than 2, a plurality of Ra's may be the same as or different from each other, a plurality of Rb's may be the same as or different from each other, and a plurality of Rc's may be the same as or different from each other; and in a case where r is an integer equal to or greater than 2, a plurality of Rc's may form a bond with each other.

### Claim 2 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein, in the General Formula (1), (p+q)(p+q+r) is 0.5 to 1.0.

### Claim 3 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein Ra in the General Formula (1) is a group represented by the following General Formula (1a),
wherein, in the General Formula (1a), * represents a portion linked to Si in the General Formula (1), L1a represents a divalent linking group, R1a represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, and L1a includes none of an amide bond, a urea bond, and a urethane bond.

### Claim 4 (depends on 2)

The composition for forming a hardcoat layer according to claim 2,
wherein Ra in the General Formula (1) is a group represented by the following General Formula (1a),
wherein, in the General Formula (1a), * represents a portion linked to Si in the General Formula (1), L1a represents a divalent linking group, R1a represents a substituted or unsubstituted alkyl group having 1 to 6 carbon atoms, and L1a includes none of an amide bond, a urea bond, and a urethane bond.

### Claim 5 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein Rb in the General Formula (1) is a group having a condensed ring structure of an epoxy group and an alicyclic group.

### Claim 6 (depends on 2)

The composition for forming a hardcoat layer according to claim 2,
wherein Rb in the General Formula (1) is a group having a condensed ring structure of an epoxy group and an alicyclic group.

### Claim 7 (depends on 3)

The composition for forming a hardcoat layer according to claim 3,
wherein Rb in the General Formula (1) is a group having a condensed ring structure of an epoxy group and an alicyclic group.

### Claim 8 (depends on 4)

The composition for forming a hardcoat layer according to claim 4,
wherein Rb in the General Formula (1) is a group having a condensed ring structure of an epoxy group and an alicyclic group.

### Claim 9 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein Rb in the General Formula (1) is a group having an epoxycyclohexyl group.

### Claim 10 (depends on 2)

The composition for forming a hardcoat layer according to claim 2,
wherein Rb in the General Formula (1) is a group having an epoxycyclohexyl group.

### Claim 11 (depends on 3)

The composition for forming a hardcoat layer according to claim 3,
wherein Rb in the General Formula (1) is a group having an epoxycyclohexyl group.

### Claim 12 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein, in the General Formula (1), r is an integer equal to or greater than 2, a plurality of Rc's form a bond with each other, and r/(p+q+r) is 0.005 to 0.20.

### Claim 13 (depends on 2)

The composition for forming a hardcoat layer according to claim 2,
wherein, in the General Formula (1), r is an integer equal to or greater than 2, a plurality of Rc's form a bond with each other, and r/(p+q+r) is 0.005 to 0.20.

### Claim 14 (depends on 3)

The composition for forming a hardcoat layer according to claim 3,
wherein, in the General Formula (1), r is an integer equal to or greater than 2, a plurality of Rc's form a bond with each other, and r/(p+q+r) is 0.005 to 0.20.

### Claim 15 (depends on 1)

The composition for forming a hardcoat layer according to claim 1,
wherein a weight-average molecular weight of the polyorganosilsesquioxane is 2,000 to 20,000.

### Claim 16 (depends on 1)

A hardcoat film comprising:
a substrate; and
a hardcoat layer which is on the substrate and formed of the composition for forming a hardcoat layer according to claim 1.

### Claim 17 (depends on 16)

The hardcoat film according to claim 16,
wherein the substrate is a plastic substrate.

### Claim 18 (depends on 16)

An article comprising:
the hardcoat film according to claim 16.

### Claim 19 (depends on 16)

An image display device comprising:
the hardcoat film according to claim 16 as a surface protection film.

### Claim 20 (depends on 1)

A method for manufacturing a hardcoat film, comprising:
(I) coating a substrate with the composition for forming a hardcoat layer according to claim 1 so as to form a coating film on the substrate; and
(II) performing a curing treatment on the coating film so as to form a hardcoat layer.
