# US 2020/0399470 A1 · Liquid Crystalline Polymer Composition for Camera Modules

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- Number: US 2020/0399470 A1
- Document ID: US20200399470A1
- Status: Published application
- Kind: A1
- Application number: 17/012,167
- Filed: 2020-09-04
- Published: 2020-12-24
- Earliest claimed: 2015-08-17
- Assignees: Ticona LLC
- Applicants: Ticona LLC
- Inventors: Young Shin Kim
- Web page: https://patentgrep.com/patent/US20200399470A1

## CPC

- C08L 77/12: Polyester-amides
- C08K 3/30: Sulfur-, selenium- or tellurium-containing compounds
- C08L 23/0884: Epoxide-containing esters
- C08L 33/14: of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
- C08L 63/00: Compositions of epoxy resins; Compositions of derivatives of epoxy resins
- H01B 1/122: {Ionic conductors}
- H04N 23/51: Housings
- H04N 23/57: Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- H01B: CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES (selection for magnetic properties H01F1/00; waveguides H01P {; printed circuits H05K})
- H04N: PICTORIAL COMMUNICATION, e.g. TELEVISION

## Abstract

A polymer composition that is capable of exhibiting a unique combination of ductility (e.g., tensile elongation at break), impact strength (e.g., Charpy notched impact strength), and dimensional stability is provided. For example, the polymer composition may contain a liquid crystalline polymer in combination with an epoxy-functionalized olefin copolymer and an inorganic particulate material.

## Claims

### Claim 1

A polymer composition comprising:
100 parts by weight of at least one liquid crystalline polymer;
from about 50 to about 90 parts by weight of an inorganic particulate material having a hardness value of about 2.5 or more based on the Mohs hardness scale and a median particle size of from about 0.1 to about 35 micrometers; and
from about 1 to about 15 parts by weight of an epoxy-functionalized olefin copolymer.

### Claim 2 (depends on 1)

The polymer composition of claim 1, wherein liquid crystalline polymers constitute from about 20 wt. % to about 80 wt. % of the polymer composition.

### Claim 3 (depends on 1)

The polymer composition of claim 1, wherein the liquid crystalline polymer contains repeating units derived from terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 4-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid, hydroquinone, 4,4′-biphenol, acetaminophen, or a combination thereof.

### Claim 4 (depends on 1)

The polymer composition of claim 1, wherein the inorganic particulate material includes calcium pyrophosphate, calcium sulfate, barium sulfate, or a combination thereof.

### Claim 5 (depends on 1)

The polymer composition of claim 1, wherein the inorganic particulate material constitutes from about 20 wt. % to about 60 wt. % of the polymer composition and the epoxy-functionalized copolymer constitutes from about 1 wt. % to about 20 wt. % of the polymer composition.

### Claim 6 (depends on 1)

The polymer composition of claim 1 wherein the epoxy-functionalized olefin copolymer contains an ethylene monomeric unit.

### Claim 7 (depends on 1)

The polymer composition of claim 1, wherein the epoxy-functionalized olefin copolymer contains an epoxy-functional (meth)acrylic monomeric component.

### Claim 8 (depends on 7)

The polymer composition of claim 7, wherein the epoxy-functional (meth)acrylic monomeric component is derived from glycidyl acrylate, glycidyl methacrylate, or a combination thereof.

### Claim 9 (depends on 7)

The polymer composition of claim 7, wherein the epoxy-functional (meth)acrylic monomeric unit constitutes from about 1 wt. % to about 20 wt. % of the copolymer.

### Claim 10 (depends on 1)

The polymer composition of claim 1, wherein the epoxy-functionalized olefin copolymer contains a (meth)acrylic monomeric unit that is not epoxy-functional.

### Claim 11 (depends on 1)

The polymer composition of claim 1, wherein the epoxy-functionalized olefin copolymer exhibits a melt flow rate of from about 1 to about 30 grams per 10 minutes, as determined in accordance with ASTM D1238-13 at a load of 2.16 kg and temperature of 190° C.

### Claim 12 (depends on 1)

The polymer composition of claim 1, wherein the epoxy-functionalized olefin polymer is poly(ethylene-co-butylacrylate-co-glycidyl methacrylate).

### Claim 13 (depends on 1)

The polymer composition of claim 1, further comprising an electrically conductive filler.

### Claim 14 (depends on 13)

The polymer composition of claim 13, wherein the electrically conductive filler includes an ionic liquid.

### Claim 15 (depends on 1)

The polymer composition of claim 1, wherein the composition contains no more than about 10 wt. % of fibrous fillers.

### Claim 16 (depends on 1)

The polymer composition of claim 1, wherein the composition exhibits a tensile elongation at break of about 3.5% or more, as determined in accordance with ISO Test No. 527:2012 at 23° C.

### Claim 17 (depends on 1)

The polymer composition of claim 1, wherein the composition exhibits a Charpy notched impact strength of about 6 kJ/m2 or more, as determined in accordance with ISO Test No. 179-1:2010 at 23° C.

### Claim 18 (depends on 1)

The polymer composition of claim 1, wherein the composition exhibits a dimensional stability of about 6 or less as determined in accordance with ISO 294-4:2001 using a Type D2 specimen.

### Claim 19 (depends on 1)

A molded part comprising the polymer composition of claim 1.

### Claim 20

A molded part for a camera module, wherein the molded part comprises a polymer composition that includes a liquid crystalline polymer, the composition exhibiting a tensile elongation at break of about 3.5% or more as determined in accordance with ISO Test No. 527:2012 at 23° C., a Charpy notched impact strength of about 6 kJ/m2 or more as determined in accordance with ISO Test No. 179-1:2010 at 23° C., and a dimensional stability of about 6 or less as determined in accordance with ISO 294-4:2001 using a Type D2 specimen.

### Claim 21 (depends on 20)

The molded part of claim 20, wherein the polymer composition comprises an inorganic particulate material having a hardness value of about 2.5 or more based on the Mohs hardness scale.

### Claim 22 (depends on 21)

The molded part of claim 21, wherein the inorganic particulate material has a median size of from about 0.1 to about 35 micrometers.

### Claim 23 (depends on 20)

The molded part of claim 20, wherein the polymer composition comprises an epoxy-functionalized olefin copolymer.

### Claim 24 (depends on 19)

A camera module comprising the molded part of claim 19.

### Claim 25 (depends on 24)

The camera module of claim 24, wherein the camera module comprises a generally planar base on which is mounted a carrier assembly, wherein the base, carrier assembly, or both contain the molded part.

### Claim 26 (depends on 19)

A method for joining the molded part of claim 19 to an additional component, wherein the method comprises:
forming receiving holes in the molded part and the component;
inserting heat stakes into the holes; and
subjecting the heat stakes to heat and pressure to thereby join the molded part to the component.
