# US 2020/0398447 A1 · Malfunction detection device and malfunction detection method

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- Number: US 2020/0398447 A1
- Document ID: US20200398447A1
- Status: Published application
- Kind: A1
- Application number: 16/975,960
- Filed: 2018-02-28
- Published: 2020-12-24
- Earliest claimed: 2018-02-28
- Assignees: Nissan Motor Co., Ltd.
- Applicants: Nissan Motor Co., Ltd.
- Inventors: Satoru Hirose; Toru Takagi
- Web page: https://patentgrep.com/patent/US20200398447A1

## CPC

- B25J 19/06: Safety devices
- G01M 99/005: {Testing of complete machines, e.g. washing-machines or mobile phones (testing of machine parts G01M13/00; testing of electric apparatus or components G01R31/50)}
- B25J 9/1674: {characterised by safety, monitoring, diagnostic}
- B25J 19/02: Sensing devices
- G01P 15/097: by vibratory elements
- H02P 29/024: Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- G01P 15/00: Measuring acceleration; Measuring deceleration; Measuring shock, i.e. sudden change of acceleration
- G05B 2219/37209: Estimate life of gear, drive
- G05B 2219/37435: Vibration of machine
- G05B 2219/42256: Sampling the signal
- B25J: MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES ({manipulators specially adapted for use in surgery A61B34/70; manipulators used in cleaning hollow articles B08B9/04}; manipulators associated with rolling mills B21B39/20; manipulators associated with forging machines B21J13/10; {manipulators associated with picking-up and placing mechanisms B23P19/007}; means for holding wheels or parts thereof B60B30/00; {vehicles with ground-engaging propulsion means, e.g. walking members B62D57/02, B62D57/032; devices for picking-up and depositing articles or materials between conveyors B65G47/90, B65G47/91; manipulators with gripping or holding means for transferring packages B65H67/065}; cranes B66C; {manipulators used in the protection or supervision of pipe-line installations F17D5/00; walking equipment adapted for nuclear steam-generators F22B37/006}; manipulators specially adapted for, or associated with, nuclear reactors G21C; {apparatus used for handling wafers during manufacture or treatment of semiconductor H10P72/50})
- G01M: TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01P: MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT (measuring or recording blood flow A61B5/02, A61B8/06; monitoring speed or deceleration of electrically-propelled vehicles B60L3/00; vehicle lighting systems adapted to indicate speed B60Q1/54; determining position or course in navigation, measuring ground distance in geodesy or surveying G01C; combined measuring devices for measuring two or more variables of movement G01C23/00; measuring velocity of sound G01H; measuring velocity of light G01J7/00; measuring direction or velocity of solid objects by reception or emission of radiowaves or other waves and based on propagation effects, e.g. Doppler effect, propagation time, direction of propagation, G01S; measuring speed of nuclear radiation G01T; measuring acceleration of gravity G01V; {measuring or recording the speed of trains B61L23/00; speed indicators incorporated in motor vehicles B60K35/00; measuring frequency or phase G01R; traffic control G08G})
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)

## Abstract

A control unit causes a sensor to start sampling at a plurality of start timings different from each other. The control unit combines sampling signals obtained by the start of the sampling at the different start timings, and detects a malfunction of an apparatus in accordance with the combined sampling signal.

## Claims

### Claim 1

A malfunction detection device comprising a control unit including a signal input unit configure to obtain a sampling signal which is a state of an apparatus detected and sampled by a sensor, so that the control unit detects a malfunction of the apparatus in accordance with the sampling signal,
the control unit being configured to:
cause the sensor to start sampling at a plurality of start timings different from each other;
combine sampling signals obtained by the start of the sampling at the different start timings; and
detect the malfunction of the apparatus in accordance with the combined sampling signal.

### Claim 2 (depends on 1)

The malfunction detection device according to claim 1, wherein the control unit combines a first sampling signal of the sampling signals obtained when the state of the apparatus detected by a first sensor is sampled and a second sampling signal of the sampling signals obtained when the state of the apparatus detected by a second sensor is sampled, and detects the malfunction of the apparatus in accordance with the combined sampling signal.

### Claim 3 (depends on 2)

The malfunction detection device according to claim 2, wherein the first sensor and the second sensor are arranged at different positions in the same apparatus.

### Claim 4 (depends on 2)

The malfunction detection device according to claim 2, wherein the first sensor and the second sensor are provided in different apparatuses.

### Claim 5 (depends on 2)

The malfunction detection device according to claim 2, wherein a difference between a sampling timing of the first sampling signal and a sampling timing of the second sampling signal is shorter than a sampling cycle of the first sampling signal and shorter than a sampling cycle of the second sampling signal.

### Claim 6 (depends on 1)

The malfunction detection device according to claim 1, wherein sampling cycles of the sampling started at the different start timings are common to each other.

### Claim 7 (depends on 6)

The malfunction detection device according to claim 6, wherein a time difference between two of the start timings fulfills a condition of T=n×t+a, where t is each sampling cycle, n is zero or a positive integer, and 0<a<t.

### Claim 8 (depends on 1)

The malfunction detection device according to claim 1, wherein the control unit calculates frequency characteristics of the combined sampling signal, and detects the malfunction of the apparatus in accordance with the calculated frequency characteristics.

### Claim 9 (depends on 8)

The malfunction detection device according to claim 8, wherein the control unit makes the frequency characteristics to be displayed.

### Claim 10 (depends on 1)

The malfunction detection device according to claim 1, wherein the sampling signals are each a sampling signal obtained when a state of vibrations of the apparatus is sampled.

### Claim 11 (depends on 1)

The malfunction detection device according to claim 1, wherein the apparatus is a multi-axis machine including a rotating mechanism.

### Claim 12

A malfunction detection method of a malfunction detection device comprising a control unit including a signal input unit configure to obtain a sampling signal which is a state of an apparatus detected and sampled by a sensor, so that the control unit detects a malfunction of the apparatus in accordance with the sampling signal, the method comprising:
causing the sensor to start sampling at a plurality of start timings different from each other;
combining sampling signals obtained by the start of the sampling at the different start timings; and
detecting the malfunction of the apparatus in accordance with the combined sampling signal.
