# US 2020/0396359 A1 · Flash module with led-covering substrate having different diameters

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- Number: US 2020/0396359 A1
- Document ID: US20200396359A1
- Status: Published application
- Kind: A1
- Application number: 16/437,801
- Filed: 2019-06-11
- Published: 2020-12-17
- Earliest claimed: 2019-06-11
- Assignees: Google Inc.
- Applicants: Google LLC
- Inventors: David Ian Rosen; Ying Zhou; Andrew McKinley Schroeder
- Web page: https://patentgrep.com/patent/US20200396359A1

## CPC

- H04N 23/56: provided with illuminating means
- F21V 13/04: the elements being reflectors and refractors {(for vehicle rear lights F21S43/40)}
- G02B 3/08: with discontinuous faces, e.g. Fresnel lens {(diffractive Fresnel lenses G02B5/1876)}
- G02B 19/0028: {refractive and reflective surfaces, e.g. non-imaging catadioptric systems}
- G02B 19/0061: {the light source comprising a LED}
- G03B 15/05: Combinations of cameras with electronic flash apparatus; Electronic flash units
- F21Y 2115/10: Light-emitting diodes [LED]
- G03B 2215/0503: Built-in units
- G03B 2215/0567: Solid-state light source, e.g. LED, laser
- G03B 2215/0592: installed in front of light emitter
- H04N: PICTORIAL COMMUNICATION, e.g. TELEVISION
- F21V: FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G03B: APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR (optical parts of such apparatus G02B; photosensitive materials or processes for photographic purposes G03C; apparatus for processing exposed photographic materials G03D)
- F21Y: INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED

## Abstract

Methods, systems, and apparatus are provided for manufacturing a flash module. In some implementations, the method includes mounting at least one LED module on a top portion of a first substrate for providing light. A lens portion is mounted on a second substrate in a first region of the second substrate. The lens portion illuminates the light from the at least one LED module and the second substrate comprises the first region having a first diameter and a second region for providing a path for the illuminating light having a second diameter. The first diameter is greater than the second diameter. The second substrate is mounted on the first substrate. A substance is applied to a top portion of the second substrate from an end of the first diameter to the end of the second diameter and to a side portion of the second substrate in the second region.

## Claims

### Claim 1

A method of manufacturing a flash module comprising:
mounting at least one LED module on a top portion of a first substrate for providing light;
mounting a lens portion on a second substrate under a first region of the second substrate, wherein the lens portion illuminates the light from the at least one LED module and the second substrate comprises the first region having a first diameter and a second region for providing a path for the illuminating light having a second diameter, wherein the first diameter is greater than the second diameter and the second region is on top of the first region; and
mounting the second substrate on the first substrate;

### Claim 2 (depends on 1)

The method of claim 1, wherein:
the flash module comprises the first substrate and the second substrate; and
a shape of a side-view of the flash module is a top hat shape.

### Claim 3 (depends on 1)

The method of claim 1, wherein:
the lens portion is attached to the first region of the second substrate;
the first region of the second substrate is attached to the first substrate; and
the lens portion is unattached to the first substrate.

### Claim 4 (depends on 1)

The method of claim 1, wherein a lens of the lens portion comprises at least one of a fresnel lens, a concave lens, and a convex lens.

### Claim 5 (depends on 1)

The method of claim 1, wherein a width of the lens portion comprises a width extending outside the second diameter.

### Claim 6 (depends on 1)

The method of claim 1, further comprising:
applying a water adhesive to a top portion of the first portion of the second substrate that extends from an end of the first diameter to an end of the second diameter without contacting a side portion of the second region of the second substrate.

### Claim 7

(canceled)

### Claim 8 (depends on 1)

The method of claim 1, wherein a top portion of the second region of the second substrate comprises a transparent surface.

### Claim 9

(canceled)

### Claim 10

(canceled)

### Claim 11

(canceled)

### Claim 12 (depends on 1)

The method of claim 1, wherein the first substrate comprises at least one surface-mount technology (SMT) pad, each SMT pad configured to provide electrical power to power a respective LED module of the at least one LED module, wherein a number of the at least one LED module mounted on the first substrate is directly related to a number of the at least one SMT pad of the first substrate, and wherein each SMT pad connects to at least one of an anode and a cathode for providing electrical power to power the respective LED module.

### Claim 13

(canceled)

### Claim 14

(canceled)

### Claim 15 (depends on 1)

The method of claim 1, wherein the second substrate includes a slanted collarbone region that is slanted at a particular angle between a top portion of the first region of the second substrate and a side portion of the second region of the second substrate.

### Claim 16 (depends on 15)

The method of claim 15, wherein the particular angle comprises an angle within a threshold range of 45 degrees with respect to the top portion of the first region of the second substrate.

### Claim 17

(canceled)

### Claim 18 (depends on 6)

The method of claim 6, further comprising:
applying a liquid adhesive along the side portion of the second region of the second substrate.

### Claim 19

A flash module comprising:
a first substrate;
at least one LED module mounted on a top portion of the first substrate to provide light;
a second substrate comprising a first region and a second region to provide a path for light from the at least one LED module, the first region having a first diameter and the second region having a second diameter, wherein the first diameter is greater than the second diameter; and
a lens mounted under the first region of the second substrate to illuminate the light from the at least one LED module.

### Claim 20 (depends on 19)

The flash module of claim 19, wherein a shape of a side-view of the flash module is a top hat shape.

### Claim 21 (depends on 19)

The flash module of claim 19, wherein a width of the lens comprises a width extending outside the second diameter.

### Claim 22 (depends on 19)

The flash module of claim 19, further comprising a water adhesive on a top portion of the first portion of the second substrate that extends from an end of the first diameter to an end of the second diameter, the flash module being without water adhesive contacting a side portion of the second region of the second substrate.

### Claim 23 (depends on 22)

The flash module of claim 22, further comprising a colored substance painted (1) the top portion of the first portion of the second substrate from the end of the first diameter to the end of the second diameter, between the top portion of the first portion of the second substrate and the water adhesive, and (2) the side portion of the second substrate in the second region.

### Claim 24 (depends on 19)

The flash module of claim 19, wherein the second substrate includes a slanted collarbone region that is slanted at a particular angle between a top portion of the first region of the second substrate and a side portion of the second region of the second substrate.

### Claim 25 (depends on 19)

The flash module of claim 19, wherein the first portion of the second substrate and the second portion of the second substrate are integrally formed.

### Claim 26 (depends on 1)

The method of claim 1, further comprising painting a colored substance on (1) a top portion of the first portion of the second substrate from an end of the first diameter to an end of the second diameter, and (2) a side portion of the second region of the second substrate.

### Claim 27 (depends on 1)

The method of claim 1, wherein the first portion of the second substrate and the second portion of the second substrate are integrally formed.
