Method for the manufacture of alkoxysilyl-containing thiocarboxylic acid esters
AssigneeMomentive Performance Materials Inc.
InventorsYanjun Zhu, Linda Vecere
Life of this patent
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Abstract
There is provided herein a method for the manufacture of alkoxysilyl-containing thiocarboxylic acid ester which comprises reacting a thioester with a mercapto-functional alkoxysilane and/or an alkali metal salt, an alkaline earth metal salt, a trisubstituted ammonium salt of an alkoxysilyl-functional thiolate which uses economical and readily available reagents, avoids the use of phosgene or thionyl chloride reagents and produces byproducts that may be recycled.
Claims28
A method for the manufacture of alkoxysilyl-containing thiocarboxylic acid ester of the general formula (I):
- R1—[C(═O)—S—R2—SiR3a(OR4)3-a]z (I)
- where R1 is a monovalent group selected from straight chain alkyl group containing from 1 to 18 carbon atoms, a branched chain alkyl group containing from 3 to 18 carbon atoms, a cycloalkyl group containing from 5 to 18 carbon atoms, an alkenyl group containing from 2 to 18 carbon atoms, an aryl group containing from 6 to 18 carbon atoms, aralkyl group containing from 7 to 18 carbon atoms or hydrogen, or is a divalent group selected from an alkyl group containing from 1 to 10 carbon atoms, a cycloalkyl group containing from 5 to 10 carbon atoms or phenyl group;
- each R2 is independently a divalent group selected from straight chain alkyl group containing from 1 to 10 carbon atoms, a branched chain alkyl group containing from 3 to 10 carbon atoms, a cycloalkyl group containing from 5 to 10 carbon atoms, an alkenyl group containing from 2 to 10 carbon atoms, an aryl group containing from 6 to 10 carbon atoms or aralkyl group containing from 7 to 10 carbon atoms;
- each R3 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 6 carbon atoms, a branched chain alkyl group containing from 3 to 6 carbon atoms, a cycloalkyl group containing from 5 or 6 carbon atoms, an alkenyl group containing from 2 to 6 carbon atoms, an aryl group containing 6 carbon atoms or an aralkyl group containing from 7 to 10 carbon atoms;
- R4 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 6 carbon atoms, a branched chain alkyl group containing from 3 to 6 carbon atoms, a cycloalkyl group containing from 5 or 6 carbon atoms, an alkenyl group containing from 2 to 6 carbon atoms, an aryl group containing 6 carbon atoms, aralkyl group containing from 7 to 10 carbon atoms, a straight chain alkyl group containing 2 to 6 carbon atoms and a hydroxyl group, an alkyl group containing at least one oxygen atom having the structure —R2—(OCH2CH2)m(OCH2CH(CH3))nOR1 or a divalent group formed from two R4 groups being bonded together through a covalent bond, with the provision that (i) if two R4 groups are bonded together, then a is 0 or 1 and (ii) the sum of m+n is from 1 to 20;
- a, m, n and z are integers wherein a is 0, 1 or 2, m is from 0 to 10, n is from 0 to 10 and z is 1 or 2, and wherein the method comprises:
- reacting a thioester of the general formula (II):
- R1[C(═O)SR5]z (II)
- wherein
- each R5 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 18 carbon atoms, a branched chain alkyl group containing from 3 to 18 carbon atoms, a cycloalkyl group containing from 5 to 18 carbon atoms, an alkenyl groi[containing from 2 to 18 carbon atoms, an aryl group containing from 6 to 18 carbon atoms, aralkyl group containing from 7 to 18 carbon atoms, and wherein R1 and z are as defined above,
- with a mercapto-functional alkoxysilane of formula (V):
- HS—R2—SiR3a(OR4)3-a (V),
- Wherein R2, R3 and R4 and a are as defined above and/or,
- an alkali metal salt, an alkaline earth metal salt, a trisubstituted ammonium salt of an alkoxysilyl-functional thiolate of the general formula (III):
- M+−S—R2—SiR3a(OR4)3-a (III)
- where M+ is an alkali metal ion, an alkaline earth metal ion, a trisubstituted ammonium ion, and R2, R3, R4 and a are as defined above.
An alkoxysilyl-containing thiocarboxylic acid ester composition comprising:
- (i) an alkoxysilyl-containing thiocarboxylic acid ester of the general formula (I):
- R1—[C(═O)—S—R2—SiR3a(OR4)3-a]z (I)
- where R1 is a monovalent group selected from straight chain alkyl group containing from 1 to 18 carbon atoms, a branched chain alkyl group containing from 3 to 18 carbon atoms, a cycloalkyl containing from 5 to 18 carbon atoms, an alkenyl containing from 2 to 18 carbon atoms, an aryl containing from 6 to 18 carbon atoms, aralkyl containing from 7 to 18 carbon atoms or hydrogen, or is a divalent group selected from an alkyl containing from 1 to 10 carbon atoms, a cycloalkyl containing from 5 to 10 carbon atoms or phenyl;
- each R2 is independently a divalent group selected from straight chain alkyl group containing from 1 to 10 carbon atoms, a branched chain alkyl group containing from 3 to 10 carbon atoms, a cycloalkyl group containing from 5 to 10 carbon atoms, an alkenyl group containing from 2 to 10 carbon atoms, an aryl group containing from 6 to 10 carbon atoms or aralkyl group containing from 7 to 10 carbon atoms;
- each R3 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 6 carbon atoms, a branched chain alkyl group containing from 3 to 6 carbon atoms, a cycloalkyl group containing from 5 or 6 carbon atoms, an alkenyl group containing from 2 to 6 carbon atoms, an aryl group containing 6 carbon atoms or an aralkyl group containing from 7 to 10 carbon atoms;
- R4 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 6 carbon atoms, a branched chain alkyl group containing from 3 to 6 carbon atoms, a cycloalkyl group containing from 5 or 6 carbon atoms, an alkenyl group containing from 2 to 6 carbon atoms, an aryl group containing 6 carbon atoms, aralkyl group containing from 7 to 10 carbon atoms, a straight chain alkyl group containing 2 to 6 carbon atoms and a hydroxyl group, an alkyl group containing at least one oxygen atom having the structure
- R2—(OCH2CH2)m(OCH2CH(CH3))nOR1 or a divalent group formed from two R4 groups being bonded together through a covalent bond, with the provision that (i) if two R4 groups are bonded together, then a is 0 or 1 and (ii) the sum of m+n is from 1 to 20;
- a, m, n and z are integers wherein a is 0, 1 or 2, m is from 0 to 10, n is from 0 to 10 and z is 1 or 2, and a thioester of the general formula (II):
- R1[C(═O)SR5]z (II)
- wherein
- R1 is a monovalent group selected from straight chain alkyl group containing from 1 to 18 carbon atoms, a branched chain alkyl group containing from 3 to 18 carbon atoms, a cycloalkyl containing from 5 to 18 carbon atoms, an alkenyl containing from 2 to 18 carbon atoms, an aryl containing from 6 to 18 carbon atoms, aralkyl containing from 7 to 18 carbon atoms or hydrogen, or is a divalent group selected from an alkyl containing from 1 to 10 carbon atoms, a cycloalkyl containing from 5 to 10 carbon atoms or phenyl;
- each R5 is independently a monovalent group selected from straight chain alkyl group containing from 1 to 18 carbon atoms, a branched chain alkyl group containing from 3 to 18 carbon atoms, a cycloalkyl group containing from 5 to 18 carbon atoms, an alkenyl groi[containing from 2 to 18 carbon atoms, an aryl group containing from 6 to 18 carbon atoms, aralkyl group containing from 7 to 18 carbon atoms, and wherein R1 and z is an integer wherein z is 1 or 2.
Dependencies are inferred from the claim text.