# US 2020/0301338 A1 · Image forming apparatus > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 2020/0301338 A1 - Document ID: US20200301338A1 - Status: Published application - Kind: A1 - Application number: 16/812,223 - Filed: 2020-03-06 - Published: 2020-09-24 - Earliest claimed: 2019-03-18 - Assignees: Konica Minolta, Inc. - Applicants: Konica Minolta Inc. - Inventors: Yu MUKOBAYASHI - Web page: https://patentgrep.com/patent/US20200301338A1 ## CPC - G03G 15/5058: {using a test patch} - G03G 15/556: {for toner consumption, e.g. pixel counting, toner coverage detection or toner density measurement} - G03G 15/043: with means for controlling illumination or exposure (G03G15/041 takes precedence) - G03G 15/05: for imagewise charging, e.g. photoconductive control screen or optically activated charging means - G03G 15/505: {Detecting the speed, e.g. for continuous control of recording starting time} - G03G 15/553: {Monitoring or warning means for exhaustion or lifetime end of consumables, e.g. indication of insufficient copy sheet quantity for a job} - G03G 15/75: {Details relating to xerographic drum, band or plate, e.g. replacing, testing (electrographic recording members per se G03G5/00)} - G03G 2215/00059: on intermediate image carrying member, e.g. transfer belt - G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY ## Abstract An image forming apparatus includes: a photoreceptor that forms a toner image on a surface of the photoreceptor; a charger that charges the surface of the photoreceptor; an exposure device that exposes the surface of the photoreceptor; a developer that supplies toner to the surface of the photoreceptor; an intermediate transfer belt for transferring the toner image formed on the surface of the photoreceptor; a density sensor that detects a density of the toner image on the intermediate transfer belt; and a controller that controls the image forming apparatus. ## Claims ### Claim 1 An image forming apparatus comprising: a photoreceptor that forms a toner image on a surface of the photoreceptor; a charger that charges the surface of the photoreceptor; an exposure device that exposes the surface of the photoreceptor; a developer that supplies toner to the surface of the photoreceptor; an intermediate transfer belt for transferring the toner image formed on the surface of the photoreceptor; a density sensor that detects a density of the toner image on the intermediate transfer belt; and a controller that controls the image forming apparatus, wherein the controller changes a light amount of the exposure device a plurality of times to expose a plurality of parts on the surface of the photoreceptor with different light amounts, allows the developer to form toner images for inspection for respective parts on the surface of the photoreceptor exposed with the different light amounts, detects densities of the toner images for inspection transferred to the intermediate transfer belt based on an output from the density sensor, and compares the densities of the respective toner images for inspection to estimate a life of the photoreceptor based on a change amount of the densities of the toner images for inspection caused by a change in light amount of the exposure device. ### Claim 2 (depends on 1) The image forming apparatus according to claim 1, further comprising: a storage that stores in advance association information in which the change amount of the densities of the toner images for inspection by the change in the light amount of the exposure device and the life of the photoreceptor are associated with each other, wherein the controller estimates the life of the photoreceptor by comparing the change amount of the densities obtained by comparing the densities of the respective toner images for inspection with the association information. ### Claim 3 An image forming apparatus comprising: a photoreceptor that forms a toner image on a surface of the photoreceptor; a charger that charges the surface of the photoreceptor; an exposure device that exposes the surface of the photoreceptor; a developer that supplies toner to the surface of the photoreceptor; an intermediate transfer belt for transferring the toner image formed on the surface of the photoreceptor; a density sensor that detects a density of the toner image on the intermediate transfer belt; and a controller that controls the image forming apparatus, wherein the controller allows the charger to charge the surface of the photoreceptor while changing a charging potential a plurality of times, allows the exposure device to expose respective portions with different charging potentials of the surface of the photoreceptor, allows the developer to form toner images for inspection for respective exposed parts on the surface of the photoreceptor, detects densities of the toner images for inspection transferred to the intermediate transfer belt based on an output from the density sensor, and compares the densities of the respective toner images for inspection to estimate a life of the photoreceptor based on a change amount of densities of the toner images for inspection caused by a change in charging potential of the photoreceptor. ### Claim 4 (depends on 3) The image forming apparatus according to claim 3, further comprising: a storage that stores association information in winch the change amount of the densities of the toner images for inspection by the change in the charging potential of the photoreceptor and the life of the photoreceptor are associated with each other, wherein the controller estimates the life of the photoreceptor by comparing the change amount of the densities of the toner images for inspection with the association information. ### Claim 5 (depends on 2) The image forming apparatus according to claim 2, further comprising: an environmental sensor that obtains environmental information inside the image forming apparatus, wherein the storage stores a plurality of pieces of association information associated with a plurality of pieces of environmental information, and the controller obtains the association information for comparing with the change amount of the densities of the toner images for inspection from the storage based on the environmental information obtained from the environmental sensor. ### Claim 6 (depends on 2) The image forming apparatus according to claim 2, wherein the association information further includes information of a rotational speed of the photoreceptor, and the controller refers to the association information based on forming each toner image for inspection and rotates the photoreceptor at a speed included in the association information. ### Claim 7 (depends on 6) The image forming apparatus according to claim 6, wherein the controller sets the rotational speed of the photoreceptor to be lower than the rotational speed at the time of printing based on forming the toner images for inspection on the surface of the photoreceptor. ### Claim 8 (depends on 1) The image forming apparatus according to claim 1, wherein the controller compares three or more toner images for inspection in order to obtain the change amount of the densities of the toner images for inspection. ### Claim 9 (depends on 1) The image forming apparatus according to claim 1, wherein the controller estimates the life of the photoreceptor based on the change amount of the densities of the toner images for inspection for each of a plurality of different sections in a longitudinal direction of the surface of the photoreceptor, and determines a shortest life out of lives estimated for the plurality of different sections in the longitudinal direction of the surface of the photoreceptor as the life of the photoreceptor. ### Claim 10 (depends on 1) The image forming apparatus according to claim 1, wherein the controller calculates an estimated value of a remaining printable number of media using the photoreceptor based on the life of the photoreceptor estimated based on the change amount of the densities of the toner images for inspection and the number of printed media before estimating the life of the photoreceptor. ### Claim 11 (depends on 1) The image forming apparatus according to claim 1, further comprising: a monitor that displays information, wherein the life of the photoreceptor is an estimated value of the number of printable media using the photoreceptor, and the controller compares the number of printed sheets with the estimated value, and displays an instruction to replace the photoreceptor on the monitor based on a fact that a difference between the printed number of sheets and the estimated value is equal to or smaller than a predetermined number. ### Claim 12 (depends on 11) The image forming apparatus according to claim 11, wherein the controller displays information that encourages a user to estimate the life of the photoreceptor on the monitor based on detection of replacement of the photoreceptor. ### Claim 13 (depends on 11) The image forming apparatus according to claim 11, wherein the controller estimates the life of the photoreceptor based on detection of replacement of the photoreceptor. ### Claim 14 (depends on 3) The image forming apparatus according to claim 3, wherein the controller compares three or more toner images for inspection in order to obtain the change amount of the densities of the toner images for inspection. ### Claim 15 (depends on 3) The image forming apparatus according to claim 3, wherein the controller estimates the life of the photoreceptor based on the change amount of the densities of the toner images for inspection for each of a plurality of different sections in a longitudinal direction of the surface of the photoreceptor, and determines a shortest life out of lives estimated for the plurality of different sections in the longitudinal direction of the surface of the photoreceptor as the life of the photoreceptor. ### Claim 16 (depends on 3) The image forming apparatus according to claim 3, wherein the controller calculates an estimated value of a remaining printable number of media using the photoreceptor based on the life of the photoreceptor estimated based on the change amount of the densities of the toner images for inspection and the number of printed media before estimating the life of the photoreceptor. ### Claim 17 (depends on 3) The image forming apparatus according to claim 3, further comprising: a monitor that displays information, wherein the life of the photoreceptor is an estimated value of the number of printable media using the photoreceptor, and the controller compares the number of printed sheets with the estimated value, and displays an instruction to replace the photoreceptor on the monitor based on a fact that a difference between the printed number of sheets and the estimated value is equal to or smaller than a predetermined number.