# US 2020/0286731 A1 · Method of manufacturing semiconductor device

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- Number: US 2020/0286731 A1
- Document ID: US20200286731A1
- Status: Published application
- Kind: A1
- Application number: 16/810,496
- Filed: 2020-03-05
- Published: 2020-09-10
- Earliest claimed: 2019-03-06
- Assignees: Kokusai Electric Corporation
- Applicants: Kokusai Electric Corporation
- Inventors: Naofumi OHASHI; Toshiyuki KIKUCHI
- Web page: https://patentgrep.com/patent/US20200286731A1

## CPC

- H10P 14/6334: {using decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition (deposition by physical ablation of a target H10P14/6329)}
- H10P 72/0432: {mainly by conduction}
- C23C 16/4412: {Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps}
- C23C 16/54: Apparatus specially adapted for continuous coating
- H10P 14/69394: {the material containing titanium, e.g. TiO2}
- H10P 72/0454: {surrounding a central transfer chamber}
- H10P 72/0602: {Temperature monitoring}
- H10P 72/3302: {Mechanical parts of transfer devices}
- H10P 72/3304: {characterised by movements or sequence of movements of transfer devices}
- H10P 72/3311: {Horizontal transfer of a batch of workpieces}
- H10P 72/7612: {characterised by lifting arrangements, e.g. lift pins}
- H10P 72/7626: {characterised by the construction of the shaft}
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)

## Abstract

There is provided a technique that includes: loading an m-th substrate into a process chamber, wherein m is an integer less than n; forming a film on the m-th substrate by heating the m-th substrate in the process chamber; unloading the m-th substrate from the process chamber; waiting for a predetermined time in the process chamber, in a state where the substrates are not present in the process chamber, after the act of unloading; loading a next substrate, which is one of the n substrates to be processed next, into the process chamber, after the act of waiting; and forming a film on the next substrate by heating the next substrate in the process chamber.

## Claims

### Claim 1

A method of manufacturing a semiconductor device, which processes n substrates as one lot, comprising:
loading an m-th substrate into a process chamber, wherein m is an integer less than n;
forming a film on the m-th substrate by heating the m-th substrate in the process chamber;
unloading the m-th substrate from the process chamber;
waiting for a predetermined time in the process chamber, in a state where the substrates are not present in the process chamber, after the act of unloading;
loading a next substrate, which is one of the n substrates to be processed next, into the process chamber, after the act of waiting; and
forming a film on the next substrate by heating the next substrate in the process chamber.

### Claim 2 (depends on 1)

The method of claim 1, wherein in the act of forming the film, the substrate is heated by a heater of a substrate-mounting table, and
wherein in the act of waiting, the substrate-mounting table is retracted from the process chamber.

### Claim 3 (depends on 2)

The method of claim 2, wherein the predetermined time is a time during which a temperature of the process chamber becomes equal to or lower than a reference temperature.

### Claim 4 (depends on 2)

The method of claim 2, wherein the act of waiting is performed after the act of forming the film is repeated for a predetermined number of substrates.

### Claim 5 (depends on 2)

The method of claim 2, wherein the act of waiting is performed when a temperature of the process chamber exceeds a reference temperature.

### Claim 6 (depends on 2)

The method of claim 2, wherein the process chamber is cooled during the act of waiting.

### Claim 7 (depends on 2)

The method of claim 2, wherein the process chamber is installed in a plural number, and
wherein whether to proceed to the act of waiting is determined for each of the plural number of process chambers.

### Claim 8 (depends on 1)

The method of claim 1, wherein the predetermined time is a time during which a temperature of the process chamber becomes equal to or lower than a reference temperature.

### Claim 9 (depends on 8)

The method of claim 8, wherein the act of waiting is performed after the act of forming the film is repeated for a predetermined number of substrates.

### Claim 10 (depends on 8)

The method of claim 8, wherein the process chamber is cooled during the act of waiting.

### Claim 11 (depends on 8)

The method of claim 8, wherein the process chamber is installed in a plural number, and
wherein whether to proceed to the act of waiting is determined for each of the plural number of process chambers.

### Claim 12 (depends on 1)

The method of claim 1, wherein the act of waiting is performed after the act of forming the film is repeated for a predetermined number of substrates.

### Claim 13 (depends on 12)

The method of claim 12, wherein the process chamber is cooled during the act of waiting.

### Claim 14 (depends on 12)

The method of claim 12, wherein the process chamber is installed in a plural number, and
wherein whether to proceed to the act of waiting is determined for each of the plural number of process chambers.

### Claim 15 (depends on 1)

The method of claim 1, wherein the act of waiting is performed when a temperature of the process chamber exceeds a reference temperature.

### Claim 16 (depends on 15)

The method of claim 15, wherein the reference temperature is a temperature at which a grain size of the film formed on the next substrate becomes equal to or larger than a predetermined size.

### Claim 17 (depends on 15)

The method of claim 15, wherein the process chamber is cooled during the act of waiting.

### Claim 18 (depends on 1)

The method of claim 1, wherein the process chamber is cooled during the act of waiting.

### Claim 19 (depends on 18)

The method of claim 18, wherein a heat conductive gas is supplied into the process chamber during the act of waiting.

### Claim 20 (depends on 1)

The method of claim 1, wherein the process chamber is installed in a plural number, and
wherein whether to proceed to the act of waiting is determined for each of the plural number of process chambers.
