Printed Circuit Board and Method for Producing Same
AssigneeAmosense Co., Ltd.
InventorSung-Baek Dan
Life of this patent
Estimating the term…
Abstract
Disclosed are a printed circuit board manufactured by filling a via hole formed in a flexible board and a via hole formed in a cured base substrate and then laminating the flexible board and the cured base substrate and a method of manufacturing same. The method includes preparing a flexible board including a flexible region and a rigid region, preparing a cured base substrate, and laminating the cured base substrate on the rigid region of the flexible board, in which during the laminating, via holes respectively formed in the flexible board and the cured base substrate are first filled with a conductive material and then the flexible board and the cured base substrate are laminated.
Claims18
1:
- A method of manufacturing a printed circuit board, the method comprising:
- preparing a flexible board including a flexible region and a rigid region;
- preparing a cured base substrate;
- and
- laminating the cured base substrate on the rigid region of the flexible board,
- wherein in the laminating, via holes respectively formed in the flexible board and the cured base substrate are filled with a conductive material, and then the cured base substrate is laminated on the flexible board.
2:
- The method according to claim 1, wherein the preparing of the flexible board comprises:
- preparing a flexible base substrate;
- forming a first via hole in a flexible region of the flexible base substrate;
- forming a plating layer by plating one surface of the flexible base substrate and an inside wall surface of the first via hole;
- etching the plating layer to form an internal circuit pattern;
- and
- forming a protective layer to cover the internal circuit pattern.
3:
- The method according to claim 1, wherein the cured base substrate is a prepreg sheet that is formed by shaping an epoxy region in which glass fiber is contained in the form of a sheet.
4:
- The method according to claim 1, wherein the laminating comprises:
- forming a second via hole within the rigid region of the flexible board;
- filling the second via hole formed in the flexible board with a conductive material;
- forming a second via hole in the cured base substrate;
- filling the second via hole formed in the cured base substrate with a conductive material;
- laminating the cured base substrate on the rigid region of the flexible board;
- and
- forming an external circuit pattern on one surface of the cured base substrate laminated on the flexible board.
5:
- The method according to claim 4, wherein in the laminating of the cured base substrate, the second via hole formed in the cured base substrate is disposed on the second via hole formed in the flexible board.
6:
- The method according to claim 1, wherein the laminating comprises:
- stacking the cured base substrate on the rigid region of the flexible board;
- forming a second via hole passing through the cured base substrate and the flexible board in a direction of thickness;
- filling the second via hole formed to pass the cured base substrate and the flexible board with conductive material;
- and
- forming an external circuit pattern on one surface of the cured base substrate.
7:
- A printed circuit board comprising:
- a flexible board including a flexible region and a rigid region and provided with an internal circuit pattern formed thereon;
- a cured base substrate with an external circuit pattern formed on one surface thereof, the cured base substrate being laminated on the rigid region of the flexible board;
- and
- a second via hole formed in the flexible board and the cured base substrate, filled with a conductive material, and connected to the internal circuit pattern and the external circuit pattern.
8:
- The printed circuit board according to claim 7, wherein the flexible board comprises:
- a flexible base substrate;
- a first via hole formed within the flexible region of the flexible board in a manner to pass through the flexible region in a thickness direction;
- the internal circuit pattern formed on a first surface and a second surface of the flexible base substrate and on an inside wall surface of the first via hole;
- and
- a protective layer formed on the internal circuit pattern.
9:
- The printed circuit board according to claim 8, wherein the flexible base substrate is a flexible film made of any one material selected from the group consisting of polyimide, polyethylene terephthalate, and polyester
10:
- The printed circuit board according to claim 7, wherein the cured base substrate is a prepreg sheet that is formed by shaping an epoxy resin in which glass fiber is contained in the form of a sheet.
11:
- The printed circuit board according to claim 8, wherein the external circuit pattern is formed on a first surface of the cured base substrate, the first surface being opposite to a second surface being in contact with the flexible board, and wherein the external circuit pattern is made of copper or silver.
12:
- The printed circuit board according to claim 8, wherein the second via hole is filled with a conductive material that is any one material selected from among Ag—Pd alloy, Ag paste, nano paste, and Sn solder paste.
13:
- The printed circuit board according to claim 7, wherein the flexible board comprises:
- a flexible base substrate;
- and an adhesive layer formed on one surface of the flexible base substrate, and
- wherein an adhesion temperature at which the adhesive layer adheres is set to be lower than a processing temperature at which the flexible base substrate is processed.
14:
- The printed circuit board according to claim 13, wherein the adhesive layer is made of a thermoplastic resin containing polypropylene and polyethylene.
15:
- The printed circuit board according to claim 14, wherein the adhesive layer is made of a thermoplastic resin having a composition in which a proportion of polyethylene is higher than a proportion of polypropylene.
16:
- The printed circuit board according to claim 13, wherein the adhesive layer is thicker than an object to which the adhesive layer is to be attached.
17:
- The printed circuit board according to claim 13, wherein the adhesive layer is as thick as or is thinner than the flexible base substrate.
18:
- The printed circuit board according to claim 13, wherein the adhesive layer has a thickness that is 1/10 times a thickness of the flexible base substrate.