Method of manufacturing rotor core
AssigneeMitsui High-Tec, Inc.
InventorKohei YOSHIDA
Life of this patent
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Abstract
A method of manufacturing a rotor core includes: acquiring individual weights of a plurality of permanent magnets to identify heavier permanent magnets and lighter permanent magnets based on a comparison of the individual weights; obtaining first to Nth magnet sets by combining at least one of the heavier permanent magnets and at least one of the lighter permanent magnets into each magnet set, wherein N is a natural number equal to or greater than 2; preparing a core body configured to rotate around a predetermined rotational axis, the core body including first to Nth attaching locations arranged in a circumferential direction of the rotational axis; and attaching each of the first to Nth magnet sets to a different oneof the first to Nth attaching locations.
Claims12
A method of manufacturing a rotor core comprising:
- acquiring individual weights of a plurality of permanent magnets to identify heavier permanent magnets and lighter permanent magnets based on a comparison of the individual weights;
- obtaining first to Nth magnet sets by combining at least one of the heavier permanent magnets and at least one of the lighter permanent magnets into each magnet set, wherein N is a natural number equal to or greater than 2;
- preparing a core body configured to rotate around a predetermined rotational axis, the core body comprising first to Nth attaching locations arranged in a circumferential direction of the rotational axis;
- and
- attaching each of the first to Nth magnet sets to a different one of the first to Nth attaching locations.
A method of manufacturing a rotor core comprising:
- acquiring individual weights of first to Lth permanent magnets, wherein L is a natural number equal to or greater than 5;
- preparing a core body configured to rotate around a predetermined rotational axis, the core body comprising first to Lth attaching locations arranged in a circumferential direction of the rotational axis;
- and
- when acquired weights m1, m2, . . . mL−1, mL of the first to Lth permanent magnets satisfy the expression
- m1≥m2≥ . . . mL−1≥mL
- the first to Lth permanent magnets are attached one by one to the first to Lth attaching locations such that a dth permanent magnet of the first to Lth permanent magnets is not adjacent to a (d−1)th permanent magnet of the first to Lth permanent magnets in the circumferential direction of the rotational axis, and the dth permanent magnet is also not adjacent to a (d+1)th permanent magnet of the first to Lth permanent magnets in the circumferential direction of the rotational axis, wherein d is a natural number from 2 to L−1.
A method of manufacturing a rotor core comprising:
- acquiring individual weights of first to Kth permanent magnets, wherein K is an even number equal to or greater than 4;
- preparing a core body configured to rotate around a predetermined rotational axis, the core body comprising first to Kth attaching locations arranged in a circumferential direction of the rotational axis;
- and
- when acquired weights m1, m2, . . . mK−1, mK of the first to Kth permanent magnets satisfy the expression
- m1≥m2≥ . . . mK−1≥mK
- the first to Kth permanent magnets are attached one by one to the first to Kth attaching locations such that an eth) permanent magnet of the first to Kth permanent magnets and a fth permanent magnet of the first to Kth permanent magnets face each other with the rotational axis interposed therebetween, wherein e is an odd number from 1 to K, and wherein f is an even number from 1 to K that satisfies the expression f=e+1.
A method of manufacturing a rotor core comprising:
- acquiring individual weights of first to Jth permanent magnets, wherein J is an even number equal to or greater than 6;
- preparing a core body configured to rotate around a predetermined rotational axis, the core body comprising first to Jth attaching locations arranged in a circumferential direction of the rotational axis;
- and
- attaching the first to Jh permanent magnets to the first to Jth attaching locations when the acquired weights m1, m2, . . . mJ−1, mJ of the first to Jth permanent magnets satisfy the expression
- m1≥m2≥ . . . mJ−1≥mJ,
- wherein attaching the first to Jth permanent magnets to the first to Jth attaching locations includes:
- categorizing permanent magnets as comprising lighter permanent magnets and heavier permanent magnets,
- forming J/2 magnet pairs each by selecting different combinations of two permanent magnets from among the lighter permanent magnets and the heavier permanent magnets, and
- attaching the first to Jth permanent magnets to the first to Jth attaching locations one by one such that the heavier permanent magnets of the magnet pairs are not adjacent to each other in the circumferential direction of the rotational axis, the lighter permanent magnets of the pairs are not adjacent to each other in the circumferential direction of the rotational axis, and the permanent magnets in each magnet pair face each other with the rotational axis interposed therebetween.
Dependencies are inferred from the claim text.