US 2020/0087203 A1 · PROCESS FOR COMPOSITE BLOCK THINSET, GROUT, AND SELF-LEVELING UNDERLAYMENT MATERIAL

Abstract

Methods of forming composite block briquettes of prefabricated thinsets, grouts, and self-leveling underlayment products having high sand content, and the resultant composite block briquettes. Processing conditions within a compacting tool are controlled to generate a press force that is applied to a prefabricated cementitious product having a high sand content, whereby the press force enables formation of sustainable prefabricated product briquettes having a high sand content. The controlled compacting processing conditions and parameters of the invention generate usable briquettes that break up and form the intended resultant product of the starting prefabricated cementitious product.

Claims20

Dependent claims

A method of forming a prefabricated product composite block comprising:

providing a compacting tool having a feeder screw and drum rollers;
feeding a sanded prefabricated cementitious product into the compacting tool;
controlling feeder screw speed of said feeder screw, roller speed of said drum rollers, and a pressure of said drum rollers within said compacting tool to generate a press force that enables compaction of said sanded prefabricated cementitious product;
compacting said sanded prefabricated cementitious product using said drum rollers and said press force to form sanded prefabricated cementitious composite block briquettes.

1 more element

Dependencies are inferred from the claim text.

Facts

Application

16/571,917Filed 16 Sep 2019

Priority

14 Sep 2018

Published

19 Mar 2020

Term ends

Not estimatedThe source records don’t support an estimate.

Classification16 codes

C04B 7/525
After-treatment of ground cement: briquetting
C04B 14/06
Silica-rich materials; Silicates: quartz; Sand
B28B 3/12
Producing shaped articles from the material by using presses ; Presses specially adapted therefor: wherein one or more rollers exert pressure on…
B28B 3/14
Wherein one or more rollers exert pressure on the material: with co-operating pocketed rollers

Process for composite block thinset, grout, and self-leveling underlayment material

Life of this patent

Process for composite block thinset, grout, and self-leveling underlayment material

Life of this patent

Abstract

Claims20