Fabric structure, stacking fabric structure, and method for manufacturing a fabric structure

A fabric structure, comprising:

• a bottom layer;
• a middle layer disposed on the bottom layer, including:
• a fabric layer knitted by a plurality of yarns;
• a plurality of bodies disposed on the fabric layer, wherein the projection of any of the plurality of bodies on the fabric layer at least partially eclipses any of the grid cells of the fabric layer;
• a fusion unit disposed between the plurality of bodies and the fabric layer to make the relative positions of the plurality of bodies and the plurality of yarns fixed, wherein the fusion unit encapsulates the plurality of bodies and at least partially covers the plurality of yarns;
• a top layer disposed on the middle layer;
• wherein the melting point of the fusion unit is respectively lower than or equal to the melting points of the bottom layer, the yarns, the bodies, and the top layer.

A stacking fabric structure, comprising:

• a bottom layer;
• a middle layer stack disposed on the bottom layer, wherein the middle layer stacks includes a plurality of stacked middle layers, wherein each middle layer includes:
• a fabric layer knitted by a plurality of yarns, wherein the outer surface of each yarn is at least covered by a first fusion part;
• a plurality of structure bodies disposed on the fabric layer, wherein the projection of any of the plurality of structure bodies on the fabric layer at least partially eclipses any of the grid cells of the fabric layer, each of the plurality of the structure bodies includes:
• a body
• a second fusion part encapsulating the body, wherein the first fusion part and the second fusion part fuse with each other to make the relative positions of the plurality of structure bodies and the plurality of yarns fixed;
• a top layer disposed on the middle layer;
• wherein the melting points of the first fusion part and the second fusion part are respectively lower than or equal to the melting points of the bottom layer, the yarns, the bodies, and the top layer.

A stacking fabric structure, comprising:

• a bottom layer;
• a middle layer stack disposed on the bottom layer, wherein the middle layer stack includes a plurality of stacked middle layers, wherein each middle layer includes:
• a fabric layer knitted by a plurality of yarns;
• a plurality of bodies disposed on the fabric layer, wherein the projection of any of the plurality of bodies on the fabric layer at least partially eclipses any of the grid cells of the fabric layer;
• a fusion unit disposed between the plurality of bodies and the fabric layer to make the relative positions of the plurality of bodies and the plurality of yarns fixed, wherein the fusion unit encapsulates the plurality of bodies and at least partially covers the plurality of yarns;
• a top layer disposed on the middle layer;
• wherein the melting point of the fusion unit is respectively lower than or equal to the melting points of the bottom layer, the yarns, the bodies, and the top layer.

A method for manufacturing a fabric structure, comprising:

• (A) providing a fabric layer knitted by a plurality of yarns, wherein the outer surface of each yarn is at least covered by a first fusion part, wherein the melting point of the first fusion part is lower than or equal to the melting point of the yarn;
• (B) disposing a plurality of structure bodies on the fabric layer, wherein the projection of any of the plurality of structure bodies on the fabric layer at least partially eclipses any of the grid cells of the fabric layer, wherein each of the plurality of the structure bodies includes:
• a body;
• a second fusion part encapsulating the body, wherein the melting point of the second fusion part is lower than or equal to the melting point of the body, wherein the first fusion part and the second fusion part are able to fuse with each other;
• (C) pressing downward to exert a force on the plurality of structure bodies and heating to a temperature higher than or equal to the melting points of the first fusion part and the second fusion part to make the first fusion part and the second fusion part fuse with each other;
• (D) cooling to make the relative positions of the plurality of structure bodies and the plurality of yarns fixed.