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US 2020/0051959 A1Published application
Light-emitting diodes with light coupling and conversion layers
AssigneeKateeva, Inc.
InventorFlorian Pschenitzka
Life of this patent
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Abstract
Light-emitting sub-pixels and pixels for micro-light-emitting diode-based displays are provided. Also provided are methods of fabricating individual sub-pixels, pixels, and arrays of the pixels. The sub-pixels include a double-layered film that includes a coupling layer disposed over a light-emitting diode and a light-emission layer disposed over the coupling layer.
Claims23
A pixel comprising:
- a substrate;
- a red sub-pixel on the substrate, the red sub-pixel comprising:
- a first light-emitting diode;
- a first coupling layer disposed over the first light-emitting diode, wherein the first coupling layer is:
- (a) domed-shaped;
- (b) comprises scattering particles disposed in a polymeric matrix;
- or (c) dome-shaped and comprises scattering particles in a polymeric matrix;
- and
- a red light-emission layer comprising red-emitting quantum dots and scattering particles disposed in a polymeric matrix disposed over the first coupling layer;
- a green sub-pixel on the substrate, the green sub-pixel comprising:
- a second light-emitting diode;
- a second coupling layer disposed over the second light-emitting diode,
- wherein the second coupling layer is:
- (a) domed-shaped;
- (b) comprises scattering particles disposed in a polymeric matrix;
- or (c) dome-shaped and comprises scattering particles in a polymeric matrix;
- and
- a green light-emission layer comprising green-emitting quantum dots and scattering particles disposed in a polymeric matrix disposed over the second coupling layer;
- and
- a blue sub-pixel on the substrate, the blue sub-pixel comprising:
- a third light-emitting diode.
18 more elements
A method of forming a pixel on a substrate comprising a first light emitting-diode, a second light-emitting diode, and a third light-emitting diode, the method comprising:
- forming a first sub-pixel confinement feature over the first light-emitting diode;
- depositing a first film-forming ink composition comprising curable organic monomers into or onto the first sub-pixel confinement feature over the first light-emitting diode;
- drying the first film-forming ink composition to form a first coupling layer;
- depositing a first quantum dot-containing ink composition comprising red-emitting quantum dots, scattering particles, and curable organic monomers into or onto the first sub-pixel confinement feature;
- drying the first quantum dot-containing ink composition to form a red light-emission layer comprising red-emitting quantum dots and scattering particles disposed in a polymeric matrix;
- forming a second sub-pixel confinement feature over the second light-emitting diode;
- depositing a second film-forming ink composition comprising curable organic monomers into or onto the second sub-pixel confinement feature over the second light-emitting diode;
- drying the second film-forming ink composition to form a second coupling layer;
- depositing a second quantum dot-containing ink composition comprising green-emitting quantum dots, scattering particles, and curable organic monomers into or onto the second sub-pixel confinement feature;
- and
- drying the second quantum dot-containing ink composition to form a green light-emission layer comprising green-emitting quantum dots and scattering particles disposed in a polymeric matrix.
8 more elements
A method of forming a display, the method comprising:
- forming a plurality of pixels on a semiconductor substrate each pixel comprising a red sub-pixel, a green sub-pixel, and a blue sub-pixel, wherein the pixels are formed by:
- forming a first light-emitting diode, a second light-emitting diode, and a third light-emitting diode on the semiconductor substrate;
- forming a first sub-pixel confinement feature over the first light-emitting diode;
- forming a second sub-pixel confinement feature over the second light-emitting diode;
- optionally, forming a third sub-pixel confinement feature over the third light-emitting diode;
- forming a red light emission-layer over the first light-emitting diode in the first pixel confinement feature by depositing an ink composition comprising red-emitting quantum dots into or onto the first pixel confinement feature and drying the ink composition into a solid film to provide the red sub-pixel;
- forming a green light emission layer over the second light-emitting diode in the second pixel confinement feature by depositing an ink composition comprising green-emitting quantum dots into or onto the second pixel confinement feature and drying the ink composition into a solid film to provide the green sub-pixel;
- and
- optionally, forming a blue light emission layer over the third light-emitting diode in the third pixel confinement feature by inkjet depositing an ink composition comprising blue-emitting quantum dots into or onto the blue pixel confinement feature and drying the ink composition into a solid film;
- dicing the substrate into pieces, each of the pieces comprising one or more, but not all, of the pixels;
- and
- transferring one or more of the pieces to a display substrate.
9 more elements
Dependencies are inferred from the claim text.