Partial Trip System for Ethylene Furnace with Ground Flare
AssigneeExxonMobil Chemical Patents Inc.
InventorsGregory E. Yeo, Jennifer L. Port, Philippe J. Le Roy
Life of this patent
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Abstract
Systems and methods are provided for performing a partial trip for an ethane steam cracker while reducing or minimizing ethane consumption in a ground flare system during the partial trip. In particular, a trip system is provided that reduces the firing on an ethylene furnace (such as a reduction into a range of 10% to 40% of normal firing) while also providing a reduced flow of feed to the furnace with dilution steam at a steam to hydrocarbon ratio similar to a ratio that is suitable during normal operation. The trip system can be actuated, for example, when the loss of circulating quench water to the water quench tower is detected.
Claims20
A method for operating a steam cracker, comprising:
- combusting fuel comprising a first fuel heating value in one or more burners of a steam cracker furnace, the furnace comprising a plurality of process tubes;
- passing a first feed comprising ethane and steam to the plurality of process tubes at a process tube inlet temperature of about 840° C. or more to form a product comprising ethylene, a volume ratio of steam to hydrocarbon in the feed being about 0.2 to about 0.5;
- separating an ethylene-containing stream from the product comprising ethylene in a water quench system;
- detecting a condition indicating a stop in operation of a component downstream from the water quench system;
- combusting, based on the detected condition, fuel comprising a second fuel heating value in the one or more burners, the second fuel heating value being 10% to 40% of the first fuel heating value;
- passing, based on the detected condition, a second feed comprising ethane and steam into the plurality of process tubes at a process tube inlet temperature of about 538° C. or more to produce an exit stream comprising ethane and steam, a volume ratio of steam to hydrocarbon in the second feed being about 0.2 to about 0.5, a ratio of a volume flow rate of the second feed relative to a volume flow rate of the first feed being about 0.3 to about 0.6;
- and
- directing at least a portion of the exit stream to a ground flare system.
Dependencies are inferred from the claim text.