System and method for building electromagnetic coil structures

A system for building electromagnetic coil structures comprising a plurality of parts, the plurality of parts comprising a combination of any of one or more of a top part, one or more of a bottom part, one or more of a hub circle, one or more of a support ring, one or more of an adapter ring, one or more of a base circle, or one or more of a divider, wherein:

• the top part comprises:
• a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• a gap in the circumferential surface wherein the gap extends from the inner diameter to the outer diameter and has a width that is at most the difference between the outer diameter and the inner diameter;
• a plurality of connection notches opening into the circumferential surface from the inner diameter, spaced apart along the inner diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the inner diameter into the circumferential surface that is at least half of the difference between the outer diameter and the inner diameter, and configured to connect to other of the plurality of parts;
• a plurality of wire notches opening into the circumferential surface from the outer diameter, spaced apart along the outer diameter, aligned adjacent to each side of the connection notches, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the outer diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to receive magnet wire within the wire notches to build electromagnetic coils;
• a plurality of inward extensions of the circumferential surface extending from the inner diameter, spaced apart along the inner diameter aligned between the connection notches, having a length extending from the inner diameter of at least the thickness of the circumferential surface, having a width of at least the thickness of the circumferential surface, and having at least one opening through each inward extension configured to connect to other of the plurality of parts;
• and a plurality of outward extensions of the circumferential surface extending from the outer diameter, spaced apart along the outer diameter aligned between the wire notches, having a length extending from the outer diameter of at least the thickness of the circumferential surface, having a width of at least the thickness of the circumferential surface, and having at least one opening through each outward extension configured to connect to other of the plurality of parts;
• the bottom part comprises:
• a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• a gap in the circumferential surface wherein the gap extends from the inner diameter to the outer diameter and has a width that is at most the difference between the outer diameter and the inner diameter;
• a plurality of connection notches opening into the circumferential surface from the outer diameter, spaced apart along the outer diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the outer diameter into the circumferential surface that is at least half of the difference between the outer diameter and the inner diameter, and configured to connect to other of the plurality of parts;
• a plurality of wire notches opening into the circumferential surface from the outer diameter, spaced apart along the outer diameter adjacent to each side of the connection notches, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the outer diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to receive magnet wire within the wire notches to build electromagnetic coils;
• a plurality of inward extensions of the circumferential surface extending from and spaced apart along the inner diameter, having a length extending from the inner diameter of at least the thickness of the circumferential surface, having a width of at least the thickness of the circumferential surface, and having at least one opening through each inward extension configured to connect to other of the plurality of parts;
• and a plurality of outward extensions of the circumferential surface extending from the outer diameter, spaced apart along the outer diameter aligned between the wire notches, having a length extending from the outer diameter of at least the thickness of the circumferential surface, having a width of at least the thickness of the circumferential surface, and having at least one opening through each outward extension configured to connect to other of the plurality of parts;
• the hub circle comprises:
• a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• and a plurality of connection notches opening into the circumferential surface from the inner diameter, spaced apart along the inner diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the inner diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to connect to other of the plurality of parts;
• the support ring comprises:
• a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• and a plurality of connection notches opening into the circumferential surface from the outer diameter, spaced apart along the outer diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the outer diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to connect to other of the plurality of parts;
• the adapter ring comprises:
• a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• a first plurality of connection notches opening into the circumferential surface from the inner diameter, spaced apart along the inner diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the inner diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to connect to other of the plurality of parts;
• and a second plurality of connection notches opening into the circumferential surface from the outer diameter, spaced apart along the outer diameter, having a width that is at least the same as the thickness of the circumferential surface, having a depth extending from the outer diameter into the circumferential surface that is at least the same as the thickness of the circumferential surface, and configured to connect to other of the plurality of parts;
• the base circle comprises a flat, ring shape with a circumferential surface between an inner diameter and an outer diameter;
• and
• the divider comprises:
• a flat, planar panel shape with a vertical length and a horizontal width;
• and at least one opening through the divider configured to connect to other of the plurality of parts and to receive magnet wire through the opening to build electromagnetic coils.