Methods and systems for additive manufacturing

Abstract

Additive manufacturing (AM) exploits materials added layer by layer to form consecutive cross sections of desired shape. However, prior art AM suffers drawbacks in employable materials and final piece-part quality. Embodiments of the invention introduce two new classes of methods, solidification and trapping, to create complex and functional structures of macro/micro and nano sizes using configurable fields irrespective of whether they need a medium or not for transmission. Selective Spatial Solidification forms the piece-part directly within the selected build material whilst Selective Spatial Trapping injects the build material into the chamber and selectively directs it to accretion points in a continuous manner. In each a localized spatiotemporal concentrated field is established by configuring or maneuvering field emitters. These methods are suitable to create any 3D part with high mechanical properties and complex geometries. These layerless methods may be used discretely or in combination with conventional AM and non-AM manufacturing processes.

Dependencies are inferred from the claim text.