# US 2019/0379233 A1 · Battery management architectures for flow batteries

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- Number: US 2019/0379233 A1
- Document ID: US20190379233A1
- Status: Published application
- Kind: A1
- Application number: 16/436,710
- Filed: 2019-06-10
- Published: 2019-12-12
- Earliest claimed: 2018-06-08
- Assignees: Nextracker LLC
- Applicants: NEXTracker Inc.
- Inventors: Chen Li; Yang Liu; Jonathan Kenzo Kamei
- Web page: https://patentgrep.com/patent/US20190379233A1

## CPC

- H02J 7/04: Regulation of charging current or voltage
- H01M 4/368: {Liquid depolarisers}
- H01M 8/04902: {of the individual fuel cell}
- H01M 8/188: {by recharging of redox couples containing fluids; Redox flow type batteries}
- H02J 7/02: for charging batteries from AC mains by converters
- H02J 7/35: with light sensitive cells
- H02J 7/865: {Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence)}
- H02J 7/875: {Charging or discharging for charge maintenance, battery initiation or rejuvenation}
- H02S 20/32: specially adapted for solar tracking
- Y02E 10/56: Power conversion systems, e.g. maximum power point trackers
- Y02E 60/10: Energy storage using batteries
- Y02E 60/50: Fuel cells
- H02J: ELECTRIC POWER NETWORKS; CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H02S: GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES (obtaining electrical energy from radioactive sources G21H1/12; light sensitive inorganic semiconductor devices H10F; light sensitive organic semiconductor devices H10K30/00; thermoelectric devices H10N10/00; pyroelectric devices H10N15/00)
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION

## Abstract

Systems and methods for managing flow batteries utilize a battery management controller (BMC) coupled between a flow battery and a DC/DC converter, which is coupled to an electrical grid or a photovoltaic device via an inverter. The inverter converts an AC voltage to a first DC voltage and the DC/DC converter steps down the first DC voltage to a second DC voltage. The BMC includes a first power route, a second power route, and a current source converter coupled to the second power route. The BMC initializes the flow battery with a third DC voltage using the current source converter until a sensing circuit senses that the voltage of the flow battery has reached a predetermined voltage. The sensing circuit may include a capacitor, which has a small capacitance and is coupled across each cell of the flow battery, coupled in series between two resistors having very large resistances.

## Claims

### Claim 1

A system comprising:
a flow battery;
an inverter configured to convert an AC voltage from an electrical grid or a photovoltaic device to a first DC voltage;
a DC/DC converter coupled to the inverter and configured to step down the first DC voltage to a second DC voltage; and
a battery management controller (BMC) coupled between the DC/DC converter and the flow battery, the BMC including a first power route, a second power route in parallel with the first power route, and a current source converter coupled to the second power route, the BMC being configured to initialize the flow battery with a third DC voltage using the current source converter.

### Claim 2 (depends on 1)

The system of claim 1, wherein the first DC voltage ranges between 1200 volts and 1400 volts.

### Claim 3 (depends on 1)

The system of claim 1, wherein the second DC voltage ranges between 40 volts and 80 volts.

### Claim 4 (depends on 1)

The system of claim 1, wherein the third DC voltage ranges between 0 volts and 80 volts.

### Claim 5 (depends on 1)

The system of claim 1, wherein the photovoltaic device is a solar tracker.

### Claim 6 (depends on 1)

The system of claim 1, wherein the BMC includes one or more power converters coupled to an output of the BMC.

### Claim 7 (depends on 1)

The system of claim 1, wherein the BMC includes a semiconductor switch coupled to the first power route, and
wherein the semiconductor switch is turned off when the flow battery is initialized with the third DC voltage using the current source converter.

### Claim 8 (depends on 1)

The system of claim 1, wherein the BMC includes two switches coupled to respective terminals of the flow battery and configured to switch between a connection to the first power route and a connection to the second power route, and
wherein the two switches are configured to switch to the connection to the second power route when the flow battery is initialized with a third DC voltage using the current source converter.

### Claim 9 (depends on 8)

The system of claim 8, wherein the two switches are configured to switch to the connection to the first power route when a voltage of the flow battery reaches a predetermined voltage.

### Claim 10 (depends on 9)

The system of claim 9, wherein the predetermined voltage is between 40 V and 65 V.

### Claim 11 (depends on 9)

The system of claim 9, further comprising a plurality of sensing circuits configured to sense a voltage of a respective plurality of cells of the flow battery,
wherein each sensing circuit of the plurality of sensing circuits includes a first resistor having a very large resistance, a capacitor having a small capacitance, and a second resistor having a very large resistance coupled in series between a voltage rail and ground, wherein the capacitor is coupled across contacts of a cell of the plurality of cells of the flow battery.

### Claim 12 (depends on 11)

The system of claim 11, wherein the very large resistance is between 1 Mohm and 10 Mohm.

### Claim 13 (depends on 11)

The system of claim 11, wherein the small capacitance is between 1 μF and 0.01 μF.

### Claim 14 (depends on 1)

The system of claim 1, wherein the flow battery is a vanadium, iron chromium, zinc bromine, or zinc iron flow battery.