# US 2019/0376301 A1 · Concrete forming system > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 2019/0376301 A1 - Document ID: US20190376301A1 - Status: Published application - Kind: A1 - Application number: 16/437,879 - Filed: 2019-06-11 - Published: 2019-12-12 - Earliest claimed: 2018-06-11 - Assignees: Wilian Holding Company - Applicants: Wilian Holding Company - Inventors: James Johnson; Thomas Waldschmitt; Andrew Gray; Robert McCracken - Web page: https://patentgrep.com/patent/US20190376301A1 ## CPC - E04G 11/28: Climbing forms, i.e. forms which are not in contact with the poured concrete during lifting from layer to layer {and which are anchored in the hardened concrete} - E04G 21/0427: {on a static support, e.g. crane} - E04G 11/02: for rooms as a whole {by which walls and floors are cast simultaneously}, whole storeys, or whole buildings - E04G 17/002: {Workplatforms, railings; Arrangements for pouring concrete, attached to the form} - E04G 21/0445: {with booms} - E04G: SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS ## Abstract A self-climbing concrete wall form hoist for forming a concrete wall section atop a previously formed wall section has a wall mounting releasably secured to the previously formed wall section, a plurality of moveable vertical masts, an extendable cylinder inside each mast, and a platform alternatively supported on the masts, which in turn are supported alternatively on the upper and lower wall mountings. The apparatus cycles between a platform raising position when the masts and platform are supported on the upper wall mounting and a lower wall mounting raising position when the masts and platform are supported on the upper wall mounting. The extendable cylinders are extended to raise the mast and platform relative to the lower wall mounting when the masts are supported on the upper wall mounting, and the extendable cylinders are retracted when raising the lower wall mounting relative to the platform when the masts and platform are supported on the upper wall mounting. The self-climbing concrete wall form hoist can descend a wall by effectively reversing the steps required to complete wall climbing. ## Claims ### Claim 1 A self-climbing concrete wall form hoist for forming a concrete wall section atop a previously formed wall section, the hoist comprising: (a) upper and lower wall mountings releasably securable to the previously formed wall section; (b) at least one moveable vertical mast; (c) an extendable cylinder moveably coupled with the at least one mast, the cylinder comprising: (i) a retracted position wherein the cylinder is disposed within the at least one mast; and (ii) an extended position wherein the cylinder is extended from the at least one mast; and (d) a platform alternatively supported on the upper and lower wall mountings, wherein the form hoist is cycleable between: (i) a platform raising position wherein the extendable cylinder is supported on the lower wall mounting, wherein the extendable cylinder is extendable into the extended position, whereby the platform is raised in relation to the concrete wall section; and (ii) a lower wall mounting raising position wherein the platform is supported on the upper wall mounting, wherein the extendable cylinder is retractable into the retracted position, whereby the lower wall mounting is raised in relation to the platform. ### Claim 2 (depends on 1) The self-climbing concrete wall form hoist of claim 1, further comprising a power unit coupled to the at least one moveable vertical mast, wherein the power unit is operably coupled to the extendable cylinder, wherein the power unit urges the extendable cylinder between the retracted and extended positions. ### Claim 3 (depends on 1) The self-climbing concrete wall form hoist of claim 1, further comprising a control system operably coupled to the power unit, wherein the control system is configured to control operation of the power unit. ### Claim 4 (depends on 1) The self-climbing concrete wall form hoist of claim 1, wherein the at least one moveable vertical mast comprises at least two moveable vertical masts; and the extendable cylinder moveably coupled with the at least one moveable vertical mast comprises at least two extendable cylinders, wherein a first of the at least two extendable cylinders is coupled to a first of the at least two vertical masts and a second of the at least two extendable cylinders is coupled to a second of the at least two vertical masts. ### Claim 5 (depends on 4) The self-climbing concrete wall form hoist of claim 4, further comprising: (a) a first power unit coupled to a first of the at least two moveable vertical masts, wherein the first power unit is operably coupled to the first of the at least two extendable cylinders, wherein the first power unit urges the first extendable cylinder between the retracted and extended positions; and (b) a second power unit coupled to a second of the at least two moveable vertical masts, wherein the second power unit is operably coupled to the second of the at least two extendable cylinders, wherein the second power unit urges the second extendable cylinder between the retracted and extended positions. ### Claim 6 (depends on 5) The self-climbing concrete wall form hoist of claim 5, further comprising a control system operably coupled to at least the first and second power units, wherein the control system is configured to control operation of at least the first and second power units such that the control system causes at least the first and second power units to accelerate or decelerate to maintain a level alignment of the hoist platform throughout movement between the extended and retracted positions of the at least two extendable cylinders. ### Claim 7 (depends on 6) The self-climbing concrete wall form hoist of claim 6, wherein each of the at least two extendable cylinders comprises a position sensor, wherein the control system is operably coupled to the position sensor such that the control system is configured to determine the necessary power for cylinder extension or retraction, wherein the control system is configured to control the at least two power units based on the necessary power. ### Claim 8 (depends on 6) The self-climbing concrete wall form hoist of claim 6, wherein the control system is configured to synchronize operation of at least the first and second power units. ### Claim 9 (depends on 3) The self-climbing concrete wall form hoist of claim 3, further comprising a controller unit in communication with the control system. ### Claim 10 A self-climbing concrete wall form hoist comprising: (a) at least two extendable masts, each of the at least two masts comprising: (i) a mast body comprising an interior cavity; (ii) an extendable cylinder moveably coupled to the mast body; (iii) a retracted position wherein the extendable cylinder is disposed within the interior cavity; and (iv) an extended position wherein the extendable cylinder is extended a predetermined length out of the mast body; (b) a lower removable attachment mechanism releasably attachable to a previously formed concrete wall section, wherein the lower removable attachment mechanism is fixedly coupled to the extendable cylinder; (c) an upper removable attachment mechanism releasably attachable to the previously formed concrete wall section, wherein the upper removable attachment mechanism is fixedly coupled to the mast body; (d) a platform moveably attached to the at least one extendable mast, wherein the platform is disposed above the lower and upper removable attachment mechanisms; (e) a platform raising position, wherein the lower removable attachment mechanism is attached to the previously formed concrete wall section, wherein the at least one extendable mast is extendable into the extended position such that the platform is raised in relation to the concrete wall section; (f) a lower removable attachment mechanism raising position, wherein the upper removable attachment mechanism is attached to the previously formed concrete wall section, wherein the extendable cylinder is retractable into the retracted position such that the lower removable attachment mechanism is raised in relation to the platform; and (g) a controller operably coupled to the at least two extendable masts, wherein the controller is configured to synchronize and control operation of the at least two extendable masts such that the controller causes the extendable cylinder of each of the at least two extendable masts to accelerate or decelerate to maintain a level alignment of the platform throughout movement between the extended and retracted positions. ### Claim 11 (depends on 10) The self-climbing concrete wall form hoist of claim 10, wherein the extendable cylinder comprises a position sensor, wherein the position sensor is operably coupled to the controller. ### Claim 12 (depends on 10) The self-climbing concrete wall form hoist of claim 10, wherein the extendable cylinder is a hydraulic cylinder. ### Claim 13 (depends on 12) The self-climbing concrete wall form hoist of claim 12, wherein each of the at least two extendable masts comprises a hydraulic power unit operably coupled to the hydraulic cylinder, wherein the hydraulic power unit urges the hydraulic cylinder between the retracted and extended positions ### Claim 14 (depends on 13) The self-climbing concrete wall form hoist of claim 13, further comprising a central power hub operably coupled to the hydraulic power unit of each of the at least two extendable masts. ### Claim 15 (depends on 10) The self-climbing concrete wall form hoist of claim 10, wherein the controller causes the extendable cylinder of each of the at least two extendable masts to accelerate or decelerate without stopping to maintain the level alignment of the platform throughout movement between the extended and retracted positions. ### Claim 16 A method of building a multi-story concrete structure, the method comprising: positioning a hoist system on a previously formed first concrete wall section, the hoist system comprising: (a) a first extendable mast comprising a first mast body and a first extendable cylinder moveably coupled to the first mast body; (b) a second extendable mast comprising a second mast body and a second extendable cylinder moveably coupled to the second mast body; (c) a platform moveably attached to the first and second extendable masts; (d) a first lower removable attachment mechanism fixedly coupled to the first extendable cylinder; (e a second lower removable attachment mechanism fixedly coupled to the second extendable cylinder; (f) a first upper removable attachment mechanism fixedly coupled to the first mast body; and (g) a second upper removable attachment mechanism fixedly coupled to the second mast body; attaching the first and second upper removable attachment mechanisms to the first concrete wall section: forming a desired profile with formwork and pouring concrete into the formwork to add a second concrete wall section; attaching the first and second lower removable attachment mechanisms to the first concrete wall section; detaching the first and second upper removable attachment mechanisms from the first concrete wall section; extending the first and second extendable cylinders such that the first and second extendable masts and the first and second upper removable attachment mechanisms are extended upward a predetermined distance; attaching the first and second upper removable attachment mechanisms to the second concrete wall section; forming the desired profile with the formwork and pouring concrete into the formwork to add a third concrete wall section; detaching the first and second lower removable attachment mechanisms from the first concrete wall section; retracting the first and second extendable cylinders such that the first and second lower removable attachment mechanisms are raised upward until the first and second extendable cylinders are fully retracted; and attaching the first and second lower removable attachment mechanisms to the second concrete wall section. ### Claim 17 (depends on 16) The method of claim 16, wherein the extending the first and second extendable cylinders comprises accelerating or decelerating the first and second extendable cylinders without stopping the first and second extendable cylinders; and the retracting the first and second extendable cylinders comprises accelerating or decelerating the first and second extendable cylinders without stopping the first and second extendable cylinders. ### Claim 18 (depends on 16) The method of claim 16, further comprising maintaining a level alignment of the platform. ### Claim 19 (depends on 18) The method of claim 18, wherein the maintaining the level alignment of the platform comprises actuating the first and second extendable cylinders with a controller to accelerate or decelerate to maintain the level alignment. ### Claim 20 (depends on 18) The method of claim 18, wherein the maintaining the level alignment of the platform comprises monitoring with position sensors the extension length of the first and second extendable cylinders.