# US 2019/0376010 A1 · Water-soluble unit dose articles made from extruded films and containing household care compositions and methods for making the same

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- Number: US 2019/0376010 A1
- Document ID: US20190376010A1
- Status: Published application
- Kind: A1
- Application number: 16/004,071
- Filed: 2018-06-08
- Published: 2019-12-12
- Earliest claimed: 2018-06-08
- Assignees: The Procter & Gamble Company
- Applicants: The Procter & Gamble Company
- Inventors: Amanee SALAAM; Norman Scott BROYLES; Emily Charlotte BOSWELL
- Web page: https://patentgrep.com/patent/US20190376010A1

## CPC

- C11D 17/045: {Multi-compartment}
- B65D 65/46: Applications of disintegrable, dissolvable or edible materials
- B65D 75/30: Articles or materials enclosed between two opposed sheets or blanks having their margins united, e.g. by pressure-sensitive adhesive, crimping, heat-sealing, or welding
- C08K 5/053: Polyhydroxylic alcohols
- C11D 3/3753: {Polyvinylalcohol; Ethers or esters thereof}
- C11D 17/042: {Water soluble or water disintegrable containers or substrates containing cleaning compositions or additives for cleaning compositions}
- C11D 2111/12: Soft surfaces, e.g. textile
- C11D: DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- B65D: CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

The present disclosure relates to water-soluble unit dose articles made from a combination of water-soluble films and containing household care compositions that are at least partially enclosed by the water-soluble films in at least one compartment.

## Claims

### Claim 1

A water-soluble unit dose article comprising:
one or more layers of a first water-soluble film;
one or more layers of a second water-soluble film;
wherein the first water-soluble film is sealed to the second water-soluble film to form at least one sealed compartment;
at least one household care composition at least partially enclosed within the sealed compartment;
wherein each of the first water-soluble film and the second water-soluble film independently comprises:
a polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof, wherein from about 95% to about 100% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of from about 20,000 Da to about 94,500 Da, and wherein no more than about 5% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of greater than about 95,000 Da;
one or more plasticizers; and
wherein each of the first water-soluble film and the second water-soluble film independently exhibits a water vapor transmission rate of from about 50 g/(m2·day) to about 90 g/(m2·day) as measured according to the Water Vapor Transmission Test Method.

### Claim 2 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein from about 95% to about 100% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of from about 25,000 Da to about 90,000 Da.

### Claim 3 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof comprises a polyvinyl alcohol (PVOH) homopolymer.

### Claim 4 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a degree of hydrolysis of from about 60% to about 99%.

### Claim 5 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the plasticizer is selected from the group consisting of sorbitol, glycerol, and mixtures thereof.

### Claim 6 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently comprises from about 50% to about 95%, by weight of the water-soluble film, of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof.

### Claim 7 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently comprises from 5% to about 50%, by weight of the water-soluble film, of the plasticizer.

### Claim 8 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently is characterized by a tensile strength of from about 20 mPa to about 40 mPa as measured according to the Tensile Strength Test Method.

### Claim 9 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently has an undeformed thickness of from about 5 μm to about 200 μm.

### Claim 10 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently further comprises one or more components selected from the group consisting of aversive agents, cross-linking agents, antiblocking agents, detackifying agents, extenders, fillers, lubricants, release agents, surfactants, gas-barrier additives, and combinations thereof.

### Claim 11 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein each of the first water-soluble film and the second water-soluble film independently further comprises one or more aversive agents.

### Claim 12 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the household care composition is a laundry detergent composition.

### Claim 13 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the first water-soluble film is chemically different than the second water-soluble film.

### Claim 14 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the first water-soluble film is substantially identical to the second water-soluble film.

### Claim 15 (depends on 1)

The water-soluble unit dose article according to claim 1, wherein the water-soluble unit dose article comprises at least two sealed compartments, a first compartment and second compartment, wherein the second compartment is superposed on the first compartment.

### Claim 16

A water-soluble unit dose article comprising:
a first water-soluble multilayer film composite comprising two or more layers of a water-soluble film;
a second water-soluble multilayer film composite comprising two or more layers of the water-soluble film;
wherein the first water-soluble multilayer film composite is sealed to the second water-soluble multilayer film composite to form at least one sealed compartment;
at least one household care composition at least partially enclosed within the sealed compartment;
wherein the water-soluble film of each of the layers independently comprises:
a polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof, wherein from about 95% to about 100% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of from about 20,000 Da to about 94,500 Da, and wherein no more than about 5% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of greater than about 95,000 Da;
one or more plasticizers; and
wherein each of the first water-soluble multilayer film composite and the second water-soluble multilayer film composite independently comprises at least an inward facing layer and an outward facing layer, wherein the inward facing layer of the first water-soluble multilayer film composite is chemically different than the outward facing layer of the first water-soluble multilayer film composite.

### Claim 17

A method of making a water-soluble unit dose article, the method comprising the steps of:
extruding one or more layers of a first water-soluble film;
extruding one or more layers of a second water-soluble film;
shaping the first water-soluble film to form an open compartment;
providing a household care composition;
loading the open compartment with the household care composition; and
sealing the open compartment with the second water-soluble film to form a water-soluble unit dose article having a sealed compartment having the household care composition enclosed therein;
wherein each of the first water-soluble film and the second water-soluble film independently comprises:
a polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof, wherein from about 95% to about 100% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of from about 20,000 Da to about 94,500 Da, and wherein no more than about 5% of the polyvinyl alcohol (PVOH) polymeric resin and/or blend thereof is characterized by having a weight average molecular weight of greater than about 95,000 Da;
one or more plasticizers; and
wherein each of the first water-soluble film and the second water-soluble film independently exhibits a water vapor transmission rate of from about 50 g/(m2·day) to about 90 g/(m2·day) as measured according to the Water Vapor Transmission Test Method.

### Claim 18 (depends on 17)

The method according to claim 17, wherein the open compartment is sealed with at least a second sealed compartment, such that the water-soluble unit dose article formed by the method is a multi-compartment water-soluble unit dose article having superposed compartments.

### Claim 19 (depends on 17)

The method according to claim 17, wherein the first water-soluble film is chemically different than the second water-soluble film.

### Claim 20 (depends on 17)

The method according to claim 17, wherein the first water-soluble film is substantially identical to the second water-soluble film.
