Bifilar layer-insulated magnetic core and method for the production of a wound nanocrystalline magnetic core
AssigneeVacuumschmelze GmbH & Co. KG
InventorsJörg Petzold, Oliver Friedrich, Volker Kleespies, Johannes Binkofski
Life of this patent
Estimating the term…
Abstract
A method is provided for the production of a wound nanocrystalline magnetic core in which a nanocrystalline metal strip made of (Fe1-aMa)100-x-y-z-α-βCuxSiyBzM′αXβ is pre-wound to form a first coil. An insulating foil is provided that is coated with an adhesive on at least one side. An adhesive is applied to the nanocrystalline metal strip to laminate the insulating foil onto the metal strip and thereby to stabilise the metal strip as it is wound off the coil. The laminated nanocrystalline metal strip and the insulating foil are bifilar wound to form a bifilar, layer-insulated coil.
Claims34
A method for the production of a wound nanocrystalline magnetic core comprising:
- providing a nanocrystalline metal strip consisting of
- (Fe1-aMa)100-x-y-z-α-βCuxSiyBzM′αXβ,
- where
- 0≤a≤0.4,
- 0.1 at. % ≤x≤3 at. %,
- 0 at. % ≤y≤30 at. %,
- 0 at. % ≤z≤25 at. %,
- 0.1 at. % ≤α≤30 at. %,
- β≤5 at. %,
- M is Co and/or Ni,
- M′ is one or more elements from the group consisting of V, Nb, Ta, Mo, W, Zr, Hf, Ti, Cr and Mn,
- X is one or more from the group consisting of C, Ge and P, including less than 2 at. % of customary impurities, the metal strip being pre-wound to form a coil, providing an insulating foil that is coated on at least one side with an adhesive, applying the adhesive to the nanocrystalline metal strip to laminate the insulating foil onto the metal strip and to stabilise the metal strip as it is wound off the coil, bifilar winding the laminated nanocrystalline metal strip and the insulating foil to form a bifilar, layer-insulated coil.
A bifilar layer-insulated magnetic core comprising:
- a nanocrystalline metal strip consisting of
- (Fe1-aMa)100-x-y-z-α-βCuxSiyBzM′αXβ,
- where
- 0≤a≤0.4,
- 0.1 at. % ≤x≤3 at. %,
- 0 at. % ≤y≤30 at. %,
- 0 at. % ≤z≤25 at. %,
- 0.1 at. % ≤α≤30 at. %,
- β≤5 at. %,
- M is Co and/or Ni,
- M′ is one or more elements of the group consisting of V, Nb, Ta, Mo, W, Zr, Hf, Ti, Cr and Mn,
- X is one or more of the group consisting of C, Ge and P, including less than 2 at. % of the customary impurities,
- and an insulating foil,
- wherein the insulating foil comprises a plastic foil that is coated on at least one side with an adhesive and the nanocrystalline metal strip and the insulating foil are bifilar wound.
Dependencies are inferred from the claim text.