# US 2019/0319239 A1 · Separator and electrochemical device

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- Number: US 2019/0319239 A1
- Document ID: US20190319239A1
- Status: Published application
- Kind: A1
- Application number: 16/015,169
- Filed: 2018-06-21
- Published: 2019-10-17
- Earliest claimed: 2018-04-11
- Assignees: Ningde Amperex Technology Limited
- Applicants: Ningde Amperex Technology Limited
- Inventors: Xinhui Zhou
- Web page: https://patentgrep.com/patent/US20190319239A1

## CPC

- C01B 32/21: After-treatment
- H01M 50/446: Composite material consisting of a mixture of organic and inorganic materials
- C01B 32/184: Preparation
- H01M 4/13: Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M 4/139: Processes of manufacture
- H01M 4/505: of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
- H01M 4/525: of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
- H01M 4/583: Carbonaceous material, e.g. graphite-intercalation compounds or CFx
- H01M 4/623: {fluorinated polymers}
- H01M 10/052: Li-accumulators
- H01M 10/0525: Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
- H01M 10/0569: characterised by the solvents
- H01M 10/058: Construction or manufacture
- H01M 10/0587: of accumulators having only wound construction elements, i.e. wound positive electrodes, wound negative electrodes and wound separators
- H01M 10/4235: {Safety or regulating additives or arrangements in electrodes, separators or electrolyte (H01M10/4242 takes precedence)}
- H01M 50/403: Manufacturing processes of separators, membranes or diaphragms
- H01M 50/443: Particulate material
- H01M 50/46: Separators, membranes or diaphragms characterised by their combination with electrodes
- H01M 50/489: Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M 50/491: Porosity
- Y02E 60/10: Energy storage using batteries
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- C01B: NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; {METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C}
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

The application provides a separator and an electrochemical device. The separator includes: a porous substrate; a first coating layer including a material that reversibly intercalation and deintercalation of lithium; and a second coating layer including one or both of inorganic particles and a polymer, wherein the first coating layer is arranged between the porous substrate and the second coating layer. According to the application, the first coating layer is arranged on one or both surfaces of the porous substrate, and therefore the safety performance, rate performance, and cycle performance of the electrochemical device are improved.

## Claims

### Claim 1

A separator, comprising:
a porous substrate;
a first coating layer, comprising a material that reversibly intercalation and deintercalation of lithium; and
a second coating layer, comprising at least one of inorganic particles and a polymer,
wherein the first coating layer is arranged between the porous substrate and the second coating layer.

### Claim 2 (depends on 1)

The separator according to claim 1, wherein the first coating layer is in contact with the porous substrate.

### Claim 3 (depends on 1)

The separator according to claim 1, wherein the material that reversibly intercalation and deintercalation of lithium comprises at least one of artificial graphite, natural graphite, mesocarbon microbeads, soft carbon, hard carbon, silicon, tin, silicon oxides, silicon-carbon composites, titanium-niobium oxide, and lithium titanate.

### Claim 4 (depends on 1)

The separator according to claim 1, wherein,
the porous substrate has a thickness of 0.5 μm to 50 μm;
the first coating layer has a thickness of 0.05 μm to 10 μm; and
the second coating layer has a thickness of 0.5 μm to 20 μm.

### Claim 5 (depends on 1)

The separator according to claim 1, wherein the first coating layer further comprises a first binder.

### Claim 6 (depends on 1)

The separator according to claim 1, wherein the second coating layer further comprises a second binder, the inorganic particles are connected to each other and fixed by the second binder, and a pore structure is formed by space among the inorganic particles.

### Claim 7 (depends on 1)

The separator according to claim 1, wherein the inorganic particles comprise at least one of: inorganic particles with a dielectric constant of 5 or more, inorganic particles with piezoelectricity, and inorganic particles with lithium ion conductivity.

### Claim 8 (depends on 7)

The separator according to claim 7, wherein the inorganic particles with a dielectric constant of 5 or more comprise at least one of SrTiO3, SnO2, CeO2, MgO, NiO, CaO, ZnO, ZrO2, Y2O3, Al2O3, TiO2, and SiC.

### Claim 9 (depends on 7)

The separator according to claim 7, wherein the inorganic particles with piezoelectricity comprises at least one of BaTiO3, Pb(Zr,Ti)O3(PZT), Pb1-xLaxZr1-yTiyO3(PLZT), Pb(Mg1/3Nb2/3)O3—PbTiO3 (PMN-PT) and hafnium dioxide (HfO2).

### Claim 10 (depends on 7)

The separator according to claim 7, wherein the inorganic particles with lithium ion conductivity comprises at least one of:
lithium phosphate Li3PO4;
lithium titanium phosphate LixTiy(PO4)3, wherein 0<x<2, 0<y<3;
lithium titanium aluminum phosphate LixAlyTiz(PO4)3, wherein 0<x<2, 0<y<1, 0<z<3;
(LiAlTiP)xOy type glass, wherein 0<x<4, 0<y<13;
lithium lanthanum titanate LixLayTiO3, wherein 0<x<2, 0<y<3;
lithium germanium thiophosphate LixGeyPzSw, wherein 0<x<4, 0<y<1, 0<z<1, 0<w<5;
lithium nitrides LixNy, wherein 0<x<4, 0<y<2;
SiS2 type glass LixSiySz, wherein 0<x<3, 0<y<2, 0<z<4; and
P2S5 type glass LixPySz, wherein 0<x<3, 0<y<3, 0<z<7.

### Claim 11 (depends on 1)

The separator according to claim 1, wherein the inorganic particles comprise at least one of boehmite and magnesium hydroxide.

### Claim 12 (depends on 1)

The separator according to claim 1, wherein particle sizes of the inorganic particles that reach 50% of the cumulative volume from the side of small particle size in the granularity distribution on a volume basis is in a range from 0.001 μm to 15 μm.

### Claim 13 (depends on 5)

The separator according to claim 5, wherein
the weight percentage of the material that reversibly intercalation and deintercalation of lithium in the mixture of the first binder and the material that reversibly intercalation and deintercalation of lithium is in a range from 70% to 99%, by taking the total weight of the mixture as 100%.

### Claim 14 (depends on 1)

The separator according to claim 1, wherein the polymer comprises at least one of vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-trichloroethylene copolymer, polystyrene, polyacrylic acid ester, polyacrylic acid, polyacrylonitrile, polyvinylpyrrolidone, polyvinyl acetate, ethylene-vinyl acetate copolymer, polyimide, polyphthaloyl phenylenediamine, acrylonitrile-styrene-butadiene copolymer, polyvinyl alcohol, styrene-butadiene copolymer, and polyvinylidene fluoride.

### Claim 15 (depends on 5)

The separator according to claim 5, wherein the first binder has a solubility parameter of 10 MPa1/2 to 45 MPa1/2.

### Claim 16 (depends on 5)

The separator according to claim 5, wherein, the first binder has a dielectric constant of 1.0 to 100 measured at a frequency of 1 kHz.

### Claim 17 (depends on 5)

The separator according to claim 5, wherein the first binder comprises at least one of vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-trichloroethylene copolymer, polyacrylic acid ester, polyacrylic acid, polyacrylic acid salt, polyacrylonitrile, polyvinylpyrrolidone, polyvinyl acetate, ethylene-vinyl acetate copolymer, polyimide, polyethylene oxide, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethyl amylopectin, cyanoethyl polyvinyl alcohol, cyanoethyl cellulose, cyanoethyl saccharose, amylopectin, carboxymethylcellulose, sodium carboxymethylcellulose, lithium carboxymethylcellulose, acrylonitrile-styrene-butadiene copolymer, polyvinyl alcohol, styrene-butadiene copolymer and polyvinylidene fluoride.

### Claim 18 (depends on 17)

The separator according to claim 17, wherein the polyacrylate comprises at least one of polymethyl methacrylate, polyethyl acrylate, polypropyl acrylate, and polybutyl acrylate.

### Claim 19 (depends on 1)

The separator according to claim 1, wherein the porous substrate is a polymer film, a multilayer polymer film, or a non-woven fabric formed of any one or more of the following polymers: polyethylene, polypropylene, polyethylene terephthalate, polyphthaloyl diamine, polybutylene terephthalate, polyester, polyacetal, polyamide, polycarbonate, polyimide, polyetheretherketone, polyaryletherketone, polyetherimide, polyamide imide, polybenzimidazole, polyethersulfone, polyphenylene oxide, cycloolefin copolymer, polyphenylene sulfide, and polyethylene naphthalene.

### Claim 20 (depends on 19)

The separator according to claim 19, wherein the polyethylene is at least one component selected from the group consisting of high-density polyethylene, low-density polyethylene, and ultra-high-molecular-weight polyethylene.

### Claim 21 (depends on 1)

The separator according to claim 1, wherein the porous substrate has an average pore size of 0.001 μm to 10 μm, and the porous substrate has a porosity of 5% to 95%.

### Claim 22 (depends on 6)

The separator according to claim 6, wherein the weight percentage of the inorganic particles in the mixture of the inorganic particles and the second binder is in a range from 40% to 99%, by taking the total weight of the mixture as 100%.

### Claim 23 (depends on 6)

The separator according to claim 6, wherein the second binder has a solubility parameter of 10 MPa1/2 to 45 MPa1/2.

### Claim 24 (depends on 6)

The separator according to claim 6, wherein the second binder has a dielectric constant of 1.0 to 100 measured at a frequency of 1 kHz.

### Claim 25 (depends on 6)

The separator according to claim 6, wherein the second binder comprises at least one of vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-trichloroethylene copolymer, polyacrylic acid ester, polyacrylic acid, polyacrylic acid salt, polyacrylonitrile, polyvinylpyrrolidone, polyvinyl acetate, ethylene-vinyl acetate copolymer, polyimide, polyethylene oxide, cellulose acetate, cellulose acetate butyrate, cellulose acetate propionate, cyanoethyl amylopectin, cyanoethyl polyvinyl alcohol, cyanoethyl cellulose, cyanoethyl saccharose, amylopectin, carboxymethylcellulose, sodium carboxymethylcellulose, lithium carboxymethylcellulose, acrylonitrile-styrene-butadiene copolymer, polyvinyl alcohol, styrene-butadiene copolymer and polyvinylidene fluoride.

### Claim 26 (depends on 1)

An electrochemical device, comprising a separator according to claim 1.

### Claim 27 (depends on 26)

The electrochemical device according to claim 26, wherein the electrochemical device is a lithium secondary battery.

### Claim 28 (depends on 26)

The electrochemical device according to claim 26, wherein the electrochemical device is wound-type.

### Claim 29

A method of preparing a separator, comprises steps of:
dissolving a first binder into a solvent to form a first solution;
dissolving a second binder into a solvent to form a second solution;
adding the material that reversibly intercalation and deintercalation of lithium into the first solution and mixing them to obtain a first slurry;
adding one or both of the inorganic particles and the polymer into the second solution and mixing them to obtain a second slurry;
coating the first slurry onto at least one surface of the porous substrate to form a first coating layer; and
coating the second slurry onto the surface of the first coating layer.

### Claim 30 (depends on 29)

The method of claim 29, wherein the solvent comprises at least one of water, N-methyl-2-pyrrolidone, acetone, tetrahydrofuran, chloroform, dichloromethane, dimethylformamide, and cyclohexane.
