# US 2019/0316352 A1 · Wall/Roof Construction System and Related Method

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- Number: US 2019/0316352 A1
- Document ID: US20190316352A1
- Status: Published application
- Kind: A1
- Application number: 16/138,794
- Filed: 2018-09-21
- Published: 2019-10-17
- Earliest claimed: 2018-04-17
- Inventors: John F. Brooks, III
- Web page: https://patentgrep.com/patent/US20190316352A1

## CPC

- E04C 2/28: combinations of materials fully covered by groups E04C2/04 and E04C2/08
- B32B 3/02: characterised by features of form at particular places, e.g. in edge regions {(non-uniform thickness B32B3/263)}
- B32B 3/06: for securing layers together; for attaching the product to another member, e.g. to a support {, or to another product, e.g. groove/tongue, interlocking}
- B32B 5/18: characterised by features of a layer {of} foamed material
- B32B 5/22: characterised by the presence of two or more layers which {are next to each other and are fibrous, filamentary, formed of particles or foamed (layer formed of natural mineral fibres or particles next to a foam layer B32B19/047, next to a layer made of particles B32B19/048, or next to a fibrous or filamentary layer B32B19/06; paper layer or cardboard layer next to a paper layer or cardboard layer B32B29/005, next to a foam layer B32B29/007, next to a fibrous or filamentary layer B32B29/02, or next to a particulate layer B32B29/04)}
- B32B 5/24: one layer being a fibrous or filamentary layer
- B32B 7/06: permitting easy separation
- B32B 7/08: by mechanical means
- B32B 7/12: using interposed adhesives or interposed materials with bonding properties
- B32B 13/14: next to a fibrous or filamentary layer
- B32B 21/04: comprising wood as the main or only constituent of a layer, {which is} next to another layer of {the same or of} a {different material (next to a layer of a particular substance B32B9/042; next to a bituminous or tarry layer B32B11/042; next to a water setting substance layer B32B13/10; next to a metal layer B32B15/10; next to a glass layer B32B17/062; next to a layer formed of natural mineral fibres or particles B32B19/042; next to a cellulosic plastic layer B32B23/044)}
- B32B 21/06: of paper or cardboard
- E04C 2/296: composed of insulating material and non-metallic or unspecified sheet-material (E04C2/288 takes precedence)
- E04C 2/388: {with a frame of other materials, e.g. fibres, plastics}
- B32B 2255/12: on paper layer
- B32B 2255/26: Polymeric coating
- B32B 2262/101: Glass fibres
- B32B 2307/304: Insulating
- B32B 2307/724: Permeability to gases, adsorption
- B32B 2307/7244: Oxygen barrier
- B32B 2307/7246: Water vapor barrier
- B32B 2307/7265: Non-permeable
- B32B 2307/732: Dimensional properties
- B32B 2307/748: Releasability
- B32B 2419/06: Roofs, roof membranes
- B32B 2607/00: Walls, panels
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

This invention comprises a wall or roof sheathing with purposefully overlapping barriers along at least one lateral edge, preferably along two adjacent lateral edges and, most preferably, along all four lateral sides to a given sheet product hereunder. This system has moisture permeability and results in an improved installation method. The system comprises both structural and nonstructural panels, either insulated or non-insulated, in the form of wall and/or roof sheeting.

## Claims

### Claim 1

A rectangular construction panel sheeting system comprising an underlayment of base material having a water barrier layer affixed to the underlayment of base material, said water barrier layer overlapping about an entire perimeter of the underlayment of base material by at least about ¾ inch, said overlapping water barrier layer of a first construction panel adapted for covering adjoining edges of one or more second construction panels.

### Claim 2 (depends on 1)

The rectangular construction panel system of claim 1, which is suitable for use as a wall underlayment.

### Claim 3 (depends on 1)

The rectangular construction panel system of claim 1 wherein the underlayment of base material is structural and selected from the group consisting of wood and sheeting.

### Claim 4 (depends on 1)

The rectangular construction panel system of claim 1 wherein the underlayment of base material is insulation.

### Claim 5 (depends on 2)

The construction panel system of claim 2 wherein the water barrier layer overlaps the underlayment of base material on at least one horizontally extending lateral edge.

### Claim 6 (depends on 1)

The rectangular construction panel system of claim 1 wherein the water barrier layer overlaps the underlayment of base material on all horizontally extending and all vertically extending adjoining construction panel edges.

### Claim 7 (depends on 1)

The rectangular construction panel system of claim 1 wherein the water barrier layer overlaps use gravity to move waters away from adjacent panel joints.

### Claim 8 (depends on 1)

The construction panel system of claim 1 wherein the water barrier layer overlaps the edge of the underlayment of base material by at least about ¾ inch.

### Claim 9 (depends on 1)

The rectangular construction panel system of claim 1 wherein the water barrier layer overlaps the edge of the underlayment of base material by about 1 to 2 inches.

### Claim 10 (depends on 3)

The rectangular construction panel system of claim 3 wherein the water barrier layer affixes to the underlayment of base material for the adjoining construction panels with at least one of: an adhesive and a mechanical anchor selected from the group consisting of a nail and a staple.

### Claim 11 (depends on 1)

The rectangular construction panel system of claim 1 wherein an overlapping region of the water barrier layer is supplied with an adhesive for serving as an air barrier.

### Claim 12 (depends on 11)

The rectangular construction panel system of claim 11 wherein the adhesive on the overlapping region of the water barrier layer is covered with a removable sheet of paper or cellophane.

### Claim 13 (depends on 11)

The rectangular construction panel system of claim 11 wherein the adhesive is supplied to the overlapping region of the water barrier layer prior to installation of adjacent base materials.

### Claim 14 (depends on 13)

The rectangular construction panel system of claim 13 wherein the adhesive is supplied to the overlapping region of the water barrier layer by spraying.

### Claim 15 (depends on 13)

The rectangular construction panel system of claim 13 wherein the adhesive is supplied the overlapping region of the water barrier layer by brushing.

### Claim 16 (depends on 1)

The rectangular construction panel system of claim 1, which further includes a radiant barrier layer coated thereon.

### Claim 17 (depends on 1)

The rectangular construction panel system of claim 1, which further includes a radiant barrier layer laminated thereto.

### Claim 18

A method for making a construction wall panel system more water resistant and less wasteful, said construction wall panel system including a plurality of rectangular base sheet materials, said method comprising:
(a) providing each of said plurality of rectangular base sheet materials of the construction wall panel system with a water barrier layer that overlaps all four lateral edges of the rectangular base sheet material, said water barrier layer being adhered to the rectangular base sheet material and designed to fully cover each horizontal and each vertical lateral edge of adjacent rectangular base sheet materials during installation of the construction wall panel system; and
(b) adhering at least some section of the overlapping water barrier layer of the rectangular base material to all lateral edges of the adjacent rectangular base materials.

### Claim 19 (depends on 18)

The method of claim 18 wherein the water barrier layer adhered to each rectangular base sheet material overlaps all four outermost edges of the rectangular base sheet material by at least about ¾ inch.

### Claim 20 (depends on 18)

The method of claim 18 wherein at least some section of the overlapping water barrier layer is provided with an adhesive covered with a removable sheet of paper or cellophane.
