# US 2019/0315554 A1 · Heat-reflective blank and container and method of forming a heat-reflective blank and container

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- Number: US 2019/0315554 A1
- Document ID: US20190315554A1
- Status: Published application
- Kind: A1
- Application number: 16/447,405
- Filed: 2019-06-20
- Published: 2019-10-17
- Earliest claimed: 2016-07-08
- Applicants: WestRock Shared Services, LLC
- Inventors: Paul C. HASCHKE; Owen GLOCK
- Web page: https://patentgrep.com/patent/US20190315554A1

## CPC

- B31F 1/2813: {Making corrugated cardboard of composite structure, e.g. comprising two or more corrugated layers}
- B31B 50/146: {using tools mounted on a drum}
- B31B 50/16: Cutting webs
- B31B 50/256: {using tools mounted on a drum}
- B31F 1/2822: {involving additional operations}
- B32B 5/18: characterised by features of a layer {of} foamed material
- B32B 7/14: applied in spaced arrangements, e.g. in stripes
- B32B 15/046: {of foam}
- B32B 15/12: of paper or cardboard
- B32B 15/20: comprising aluminium or copper {(B32B15/016 and B32B15/017 take precedence)}
- B32B 27/065: {of foam}
- B32B 27/10: of paper or cardboard
- B32B 27/304: {comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF}
- B32B 27/32: comprising polyolefins {(comprising vinyl (co)polymers or acrylic (co)polymers B32B27/30)}
- B32B 27/34: comprising polyamides
- B32B 27/36: comprising polyesters
- B32B 29/00: Layered products comprising {a layer of} paper or cardboard
- B32B 29/005: {next to another layer of paper or cardboard layer}
- B32B 29/007: {next to a foam layer}
- B32B 29/08: Corrugated paper or cardboard
- B31B 50/00: Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B 2100/0024: {having all side walls attached to the bottom}
- B31B 2110/35: rectangular, e.g. square
- B31B 2120/102: {with a hinged cover}
- B32B 2250/04: 4 layers
- B32B 2255/06: on metal layer
- B32B 2255/10: on synthetic resin layer or on natural or synthetic rubber layer
- B32B 2255/12: on paper layer
- B32B 2255/205: Metallic coating
- B32B 2307/304: Insulating
- B32B 2307/514: Oriented
- B32B 2307/58: Cuttability
- B32B 2307/7246: Water vapor barrier
- B32B 2307/732: Dimensional properties
- B32B 2439/62: Boxes, cartons, cases
- B32B 2439/70: Food packaging
- B65D 5/22: held erect by extensions of one or more sides being doubled-over to enclose extensions of adjacent sides
- B65D 5/56: Linings or internal coatings {, e.g. pre-formed trays provided with a blow- or thermoformed layer (to protect the articles from mechanical damage B65D81/127)}
- B65D 5/563: {Laminated linings; Coatings}
- B65D 5/6664: {combined with flaps or tabs provided at the side edges of the lid}
- B65D 81/264: {for absorbing liquids}
- B65D 81/3858: {formed of different materials, e.g. laminated or foam filling between walls; (for shock absorbing purposes B65D81/1275)}
- B65D 2585/366: Pizza
- B31F: MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER (making layered products not composed wholly of paper or cardboard B32B)
- B31B: MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER (making wound articles, e.g. wound tubes, B31C; combined making and filling B65B)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B65D: CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES

## Abstract

A method for forming a heat-reflective blank includes laminating at least one thermal film sheet at a predetermined position on a first linerboard sheet such that a laminated sheet is formed, and feeding the laminated sheet into a corrugating machine. The method further includes coupling the laminated sheet to a corrugated medium sheet and a second linerboard sheet such that a corrugated sheet is formed. The corrugated medium sheet is between the first linerboard sheet and the second linerboard sheet and the thermal film sheet is positioned on an outer surface of the corrugated sheet.

## Claims

### Claim 1

A method for forming a heat-reflective blank comprising:
laminating at least one thermal film sheet at a predetermined position on a first linerboard sheet such that a laminated sheet is formed;
feeding the laminated sheet into a corrugating machine; and
coupling the laminated sheet to a corrugated medium sheet and a second linerboard sheet such that a corrugated sheet is formed, wherein the corrugated medium sheet is between the first linerboard sheet and the second linerboard sheet and the thermal film sheet is positioned on an outer surface of the corrugated sheet.

### Claim 2 (depends on 1)

The method in accordance with claim 1 further comprising cutting the corrugated sheet into a plurality of heat-reflective blanks.

### Claim 3 (depends on 1)

The method in accordance with claim 1 further comprising positioning the at least one thermal film sheet on the first linerboard sheet such that a width of the first linerboard sheet is greater than a width of the at least one thermal film sheet.

### Claim 4 (depends on 3)

The method in accordance with claim 3, wherein the at least one thermal film sheet is positioned on a first edge of the first linerboard sheet.

### Claim 5 (depends on 1)

The method in accordance with claim 1 further comprising continuously laminating a first thermal film sheet at a first predetermined position on the first linerboard sheet and a second thermal film sheet at a second predetermined position on the first linerboard sheet, wherein the first thermal film sheet is adjacent second thermal film sheet.

### Claim 6 (depends on 1)

The method in accordance with claim 1 further comprising positioning the at least one thermal film sheet on the first linerboard sheet such that a plurality of thermal film pieces are spaced at a predetermined distance along a length of the first linerboard sheet.

### Claim 7 (depends on 1)

The method in accordance with claim 1 further comprising converting the heat-reflective blanks to heat-reflective boxes.

### Claim 8 (depends on 1)

The method in accordance with claim 1 further comprising continuously feeding the laminated sheet into the corrugating machine such that the corrugated sheet is formed through a continuous process.
