# US 2019/0314766 A1 · Formation of Diamond Membranes

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- Number: US 2019/0314766 A1
- Document ID: US20190314766A1
- Status: Published application
- Kind: A1
- Application number: 16/385,412
- Filed: 2019-04-16
- Published: 2019-10-17
- Earliest claimed: 2018-04-16
- Assignees: Imec Vzw; Universiteit Hasselt
- Applicants: Imec Vzw; Universiteit Hasselt
- Inventors: Rajesh Ramaneti; Giedrius Degutis; Ken Haenen; Marlies Van Bael; Paulius Pobedinskas
- Web page: https://patentgrep.com/patent/US20190314766A1

## CPC

- B01D 67/0051: {by controlled crystallisation, e,.g. hydrothermal growth}
- B01D 67/0062: {by micromachining techniques, e.g. using masking and etching steps, photolithography}
- B01D 67/0072: {by deposition from the gaseous phase, e.g. sputtering, CVD, PVD}
- B01D 69/02: characterised by their properties
- B01D 71/021: {Carbon}
- C23C 16/274: {using microwave discharges}
- H10D 84/0167: {Manufacturing their channels}
- H10D 84/038: {using silicon technology, e.g. SiGe}
- H10P 14/61: using masks
- H10P 14/6902: {composed of carbon, e.g. alpha-C, diamond or hydrogen doped carbon}
- H10W 20/045: {for deposition from the gaseous phase, e.g. for chemical vapour deposition [CVD]}
- B01D 69/105: {Support pretreatment}
- B01D 2323/34: Use of radiation
- B01D 2323/64: Use of a temporary support
- B01D 2325/02: Details relating to pores or porosity of the membranes
- B01D 2325/08: Patterned membranes
- B01D 2325/26: Electrical properties
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- C23C: COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL (making metal-coated products by extrusion B21C23/22; covering with metal by connecting pre-existing layers to articles, see the relevant places, e.g. B21D39/00, B23K; metallising of glass C03C; metallising mortars, concrete, artificial stone, ceramics or natural stone C04B41/00; enamelling of, or applying a vitreous layer to, metals C23D; treating metal surfaces or coating of metals by electrolysis or electrophoresis C25D; single-crystal film growth C30B; by metallising textiles D06M11/83; decorating textiles by locally metallising D06Q1/04)
- H10D: INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

In a first aspect, the present disclosure relates to a method for forming a diamond membrane, comprising: providing a substrate having an amorphous dielectric layer thereon, the amorphous dielectric layer comprising an exposed surface, the exposed surface having an isoelectric point of less than 7, preferably at most 6; seeding diamond nanoparticles onto the exposed surface; growing a diamond layer from the seeded diamond nanoparticles; and removing a portion of the substrate from underneath the diamond layer, the removed portion extending at least up to the amorphous dielectric layer, thereby forming the diamond membrane over the removed portion.

## Claims

### Claim 1

A method for forming a diamond membrane, comprising:
providing a substrate having an amorphous dielectric layer thereon, the amorphous dielectric layer comprising an exposed surface, the exposed surface having an isoelectric point of less than 7;
seeding diamond nanoparticles onto the exposed surface;
growing a diamond layer from the seeded diamond nanoparticles; and
removing a portion of the substrate from underneath the diamond layer, the removed portion extending at least up to the amorphous dielectric layer, thereby forming the diamond membrane over the removed portion.

### Claim 2 (depends on 1)

The method according to claim 1, wherein removing a portion of the substrate from underneath the diamond layer further comprises removing a portion of the amorphous dielectric layer, such that the removed portion extends up to the diamond layer.

### Claim 3 (depends on 1)

The method according to claim 1, further comprising patterning the seeded diamond nanoparticles by removing the diamond nanoparticles in a first area but not in a second area.

### Claim 4 (depends on 3)

The method according to claim 3, wherein patterning the seeded diamond nanoparticles comprises:
providing a mask layer over the seeded diamond nanoparticles;
patterning at least one opening into the mask layer; and
removing the seeded diamond nanoparticles within the at least one opening.

### Claim 5 (depends on 3)

The method according to claim 3, wherein patterning the seeded diamond nanoparticles comprises using a maskless lithography technique.

### Claim 6 (depends on 1)

The method according to claim 1, wherein step providing a substrate having an amorphous dielectric layer thereon comprises:
providing the amorphous dielectric layer on the substrate, the amorphous dielectric layer having an isoelectric point of at least 7; and
applying a surface treatment to the exposed surface, thereby modifying the isoelectric point of the exposed surface to be less than 7.

### Claim 7 (depends on 6)

The method according to claim 6, wherein the surface treatment comprises a halogenation.

### Claim 8 (depends on 1)

The method according to claim 1, wherein growing a diamond layer from the seeded diamond nanoparticles comprises use of a chemical vapor deposition.

### Claim 9 (depends on 1)

The method according to claim 1, wherein a carbon-containing auxiliary layer overlays the seeded diamond nanoparticles before the growing of the diamond layer from the seeded diamond nanoparticles and wherein the carbon-containing auxiliary layer acts as a carbon-source during the growing of the diamond layer from the seeded diamond nanoparticles.

### Claim 10 (depends on 1)

The method according to claim 1, wherein the diamond layer is a doped diamond layer.

### Claim 11 (depends on 1)

The method according to claim 1, wherein the amorphous dielectric layer is a high-k dielectric, preferably Al2O3, HfO2, or MgO.

### Claim 12 (depends on 1)

The method according to claim 1, wherein the exposed surface has a negative zeta potential.

### Claim 13 (depends on 12)

The method according to claim 12, wherein the exposed surface is in contact with a medium having a pH higher than the isoelectric point of the exposed surface during seeding diamond nanoparticles onto the exposed surface.

### Claim 14

A diamond membrane obtained by a method comprising:
providing a substrate having an amorphous dielectric layer thereon, the amorphous dielectric layer comprising an exposed surface, the exposed surface having an isoelectric point of less than 7;
seeding diamond nanoparticles onto the exposed surface;
growing a diamond layer from the seeded diamond nanoparticles; and
removing a portion of the substrate from underneath the diamond layer, the removed portion extending at least up to the amorphous dielectric layer, thereby forming the diamond membrane over the removed portion.
