# US 2019/0314749 A1 · Filter medium and method for producing such a filter medium

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- Number: US 2019/0314749 A1
- Document ID: US20190314749A1
- Status: Published application
- Kind: A1
- Application number: 16/314,596
- Filed: 2017-06-27
- Published: 2019-10-17
- Earliest claimed: 2016-07-01
- Assignees: Mahle International GmbH
- Applicants: Mahle International GmbH
- Inventors: Eva Boendel; Hein Martin
- Web page: https://patentgrep.com/patent/US20190314749A1

## CPC

- B01D 46/0028: {provided with antibacterial or antifungal means}
- B01J 41/04: Processes using organic exchangers
- B01D 39/1623: {of synthetic origin}
- B01D 2239/0442: Antimicrobial, antibacterial, antifungal additives
- B01D 2239/10: Filtering material manufacturing
- B60H 3/0658: {Filter elements specially adapted for their arrangement in vehicles (B60H3/0608 takes precedence)}
- B01D: SEPARATION (separating solids from solids by wet methods B03B, B03D; by pneumatic jigs or tables B03B; by other dry methods B07; magnetic or electrostatic separation of solid materials from solid materials or fluids, separation by high-voltage electric fields B03C; centrifuges, vortex apparatus B04; presses per se for squeezing-out liquid from liquid-containing material B30B9/02; treatment of water C02F, e.g. softening by ion-exchange C02F1/42; {arrangements of air intake cleaners in gas turbine plants F02C7/05} ; arrangements or mounting of filters in air-conditioning, air-humidification or ventilation F24F13/28)
- B01J: CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B60H: ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES

## Abstract

A coating solution for producing a biofunctional surface coating and/or depth coating of a filter medium may include a solvent, an anti-pathogenic substance, an ion exchanger, and a polymeric cross-linking agent. The ion exchanger may be hygroscopic and may include functional cation exchanger groups with sulphonic acid groups.

## Claims

### Claim at position 1

-22. (canceled)

### Claim 23

A coating solution for producing a biofunctional surface coating and/or depth coating of a filter medium, comprising a solvent, an anti-pathogenic substance, an ion exchanger, and a polymeric cross-linking agent, wherein the ion exchanger is hygroscopic and includes functional cation exchanger groups with sulphonic acid groups.

### Claim 24 (depends on 23)

The coating solution according to claim 23, wherein the solvent includes at least one of water, alcohol, diols, polyols, ethanol, i-propanol, propylene glycol, ethylene glycol, glycerine, ethylene glycol monoethyl ether, and ethylene glycol monobutyl ether.

### Claim 25 (depends on 23)

The coating solution according to claim 23, wherein the solvent includes at least one of cationic tensides, anionic tensides, non-ionic tensides, and amphoteric tensides.

### Claim 26 (depends on 23)

The coating solution according to claim 23, wherein the solvent is composed of water at more than 50% by weight.

### Claim 27 (depends on 23)

The coating solution according to claim 23, wherein a concentration of the ion exchanger in the coating solution is 1% by weight to 25% by weight.

### Claim 28 (depends on 23)

The coating solution according to claim 23, wherein a concentration of the polymeric cross-linking agent in the coating solution is 0.1% by weight to 30% by weight.

### Claim 29 (depends on 23)

The coating solution according to claim 23, wherein the solvent includes anionic tensides.

### Claim 30 (depends on 23)

The coating solution according to claim 23, wherein a concentration of the polymeric cross-linking agent in the coating solution is 0.3% by weight to 10% by weight.

### Claim 31

A method for producing a filter medium having a filter material, comprising:
bringing the filter material into contact with an anti-pathogenic substance, an ion exchanger, and a polymeric cross-linking agent via a coating solution including a solvent, the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent;
securely arranging the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent at least one of on the filter material and in the filter material via vaporizing the solvent;
fixing the anti-pathogenic substance and the ion exchanger on the filter material via activating the polymeric cross-linking agent with the ion exchanger, wherein the polymeric cross-linking agent and the ion exchanger are coordinated with one another such that the ion exchanger activates the polymeric cross-linking agent; and
wherein the ion exchanger is hygroscopic and includes functional cation exchanger groups with sulphonic acid groups.

### Claim 32 (depends on 31)

The method according to claim 31, wherein the polymeric cross-linking agent, in a non-cross-linked state, is a water-soluble cross-linking agent which is convertable to a water-insoluble cross-linking agent when activated.

### Claim 33 (depends on 32)

The method according to claim 32, wherein activating the polymeric cross-linking agent includes activating the water-soluble cross-linking agent via acid-catalysed dehydration.

### Claim 34

A filter medium for filtering air in a passenger compartment of a motor vehicle, comprising a filter material and produced via a process including:
bringing the filter material into contact with an anti-pathogenic substance, an ion exchanger, and a polymeric cross-linking agent via a coating solution including a solvent, the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent;
securely arranging the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent at least one of on the filter material and in the filter material via vaporizing the solvent; and
fixing the anti-pathogenic substance and the ion exchanger on the filter material via activating the polymeric cross-linking agent with the ion exchanger;
wherein the polymeric cross-linking agent and the ion exchanger are coordinated with one another such that the ion exchanger activates the polymeric cross-linking agent; and
wherein the ion exchanger is hygroscopic and includes functional cation exchanger groups with sulphonic acid groups.

### Claim 35 (depends on 34)

The filter medium according to claim 34, wherein the anti-pathogenic substance and the ion exchanger are included in at least one of a single coating, a single ply, and a single layer of the filter material.

### Claim 36 (depends on 34)

The filter medium according to claim 34, wherein the ion exchanger at least one of is formed from and includes a water-soluble sulphonated aliphatic and an aromatic organic compound with an ion exchanger capacity.

### Claim 37 (depends on 34)

The filter medium according to claim 34, wherein the anti-pathogenic substance is configured in an antibacterial and antiallergenic manner.

### Claim 38 (depends on 34)

The filter medium according to claim 34, wherein the anti-pathogenic substance is composed of at least one of a plurality of antioxidative materials, a plurality of enzymes, and a plurality of suitable ligands.

### Claim 39 (depends on 35)

The filter medium according to claim 35, wherein the anti-pathogenic substance at least one of includes and is composed of a plurality of polyphenols.

### Claim 40 (depends on 34)

The filter medium according to claim 34, wherein the polymeric cross-linking agent is configured as at least one of a retarding matrix and a matrix material such that the anti-pathogenic substance connected therein and the ion exchanger are released over a predetermined period of time.

### Claim 41 (depends on 34)

The filter medium according to claim 34, wherein the filter medium is included in a plurality of filter plies of a filter element.

### Claim 42

A filter element of a passenger compartment air filter of an air-conditioning system of a vehicle, comprising a filter medium including a filter material, the filter material produced via a process including:
bringing the filter material into contact with an anti-pathogenic substance, an ion exchanger, and a polymeric cross-linking agent via a coating solution including a solvent, the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent;
securely arranging the anti-pathogenic substance, the ion exchanger, and the polymeric cross-linking agent at least one of on the filter material and in the filter material via vaporizing the solvent; and
fixing the anti-pathogenic substance and the ion exchanger on the filter material via activating the polymeric cross-linking agent with the ion exchanger;
wherein the polymeric cross-linking agent and the ion exchanger are coordinated with one another such that the ion exchanger activates the polymeric cross-linking agent; and
wherein the ion exchanger is hygroscopic and includes functional cation exchanger groups with sulphonic acid groups.
