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US 2019/0292916 A1Published application
Blade tip for ceramic matrix composite blade
AssigneeRolls-Royce North American Technologies Inc.
InventorsTed J. Freeman, Jeremy P. Roehm, Robert J. Shinavski
Life of this patent
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Abstract
Turbine blades for use in gas turbine engines are disclosed herein. Each blade includes an airfoil and a protective crown. The airfoil includes ceramic matrix composite materials. The protective crown includes ceramic-containing materials and is mounted to a radially-outer end portion of the airfoil.
Claims20
A turbine blade adapted for use in a gas turbine engine, the turbine blade comprising
- an airfoil comprising ceramic matrix composite materials including ceramic-containing reinforcements suspended in ceramic-containing matrix material, the airfoil having a radially-inner end portion, a radially-outer end portion, and a body portion that extends from the radially-inner end portion to the radially-outer end portion,
- a protective crown comprising ceramic-containing materials mounted to the radially-outer end portion of the airfoil, the protective crown configured to provide a radially-outermost surface of the turbine blade such that the protective crown is positioned to engage a blade track or other structure radially outward of the airfoil upon use of the turbine blade in a gas turbine engine so that the ceramic matrix composite materials of the airfoil are protected from rub that could remove barrier coatings and expose the ceramic matrix materials of the airfoil to the environment which can damage the ceramic matrix materials of the airfoil, and
- a crown retainer configured to block motion of the protective crown in the radial direction relative to the airfoil, the crown retainer including a flange incorporated into either the airfoil or the protective crown that is received in a flange-receiving channel formed in the other of the airfoil or the protective crown.
A turbine blade adapted for use in a gas turbine engine, the turbine blade comprising
- an airfoil comprising ceramic matrix composite materials, the airfoil having a radially-inner end portion, a radially-outer end portion, and a body portion that extends between the radially-inner and radially-outer end portions,
- a protective crown comprising ceramic-containing materials mounted to the radially-outer end portion of the airfoil to provide a radially-outermost surface of the turbine blade, the protective crown configured to protect the ceramic matrix composite materials of the airfoil from degradation due to interaction with a structure radially outward of the airfoil upon use of the turbine blade in a gas turbine engine, and
- a crown retainer configured to block motion of the protective crown relative to the airfoil, the crown retainer including a flange formed in one of the airfoil and the protective crown and a flange-receiving channel formed in the other of the airfoil and the protective crown.
A method of making a turbine blade, the method comprising
- suspending ceramic-containing reinforcements in ceramic-containing matrix material to form an airfoil,
- forming an aperture in the airfoil that extends through a radially-outer end portion thereof,
- positioning a protective crown made from monolithic ceramic materials in the aperture, and
- co-processing the airfoil and the protective crown to form a crown retainer that blocks motion of the protective crown relative to the airfoil in the radial direction.
1 more element
Dependencies are inferred from the claim text.