Removal of polynuclear aromatics from severely hydrotreated base stocks
AssigneeExxonMobil Research and Engineering Company
InventorsWilliam R. GUNTHER, Kendall S. FRUCHEY, Vinit CHOUDHARY, Adrienne R. DIEBOLD, Jason M. McMULLAN
Life of this patent
Estimating the term…
Abstract
Adsorbents for aromatic adsorption are used to improve one or more properties of base stocks derived from deasphalted oil fractions. The adsorbents can allow for removal of polynuclear aromatics from an intermediate effluent or final effluent during base stock production. Removal of polynuclear aromatics can be beneficial for improving the color of heavy neutral base stocks and/or reducing the turbidity of bright stocks.
Claims34
A method for making lubricant base stock, comprising:
- performing solvent deasphalting, under effective solvent deasphalting conditions on a feedstock having a T5 boiling point of 370° C. or more and a T50 of 510° C. or more, the effective solvent deasphalting conditions producing a yield of deasphalted oil of 40 wt % or more of the feedstock;
- hydroprocessing at least a portion of the deasphalted oil under first effective hydroprocessing conditions to form a hydroprocessed effluent, the at least a portion of the deasphalted oil having an aromatics content of 60 wt % or more, the hydroprocessed effluent comprising a sulfur content of 300 wppm or less, a nitrogen content of 100 wppm or less, or a combination thereof;
- separating, from the hydroprocessed effluent, at least a fuels boiling range fraction, a first fraction comprising polynuclear aromatics and having a T5 distillation point of at least 370° C., and a second fraction having a T5 distillation point of at least 370° C., the second fraction having a higher kinematic viscosity at 100° C. than the first fraction;
- hydroprocessing at least a portion of the first fraction under second effective hydroprocessing conditions, the second effective hydroprocessing conditions comprising catalytic dewaxing conditions, to form a twice-hydroprocessed effluent comprising a 370° C.+ portion having a first kinematic viscosity at 100° C.;
- and
- i) exposing the at least a portion of the first fraction, prior to the hydroprocessing under second effective hydroprocessing conditions, to an adsorbent under aromatic adsorbent conditions to form an adsorbent effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the first fraction prior to the exposing;
- ii) exposing at least a portion of the twice-hydroprocessed effluent, during or after the hydroprocessing under second effective hydroprocessing conditions, to an adsorbent under aromatic adsorbent conditions to form an adsorbent effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the twice-hydroprocessed effluent prior to the exposing;
- or iii) a combination of i) and ii).
A method for making lubricant base stock, comprising:
- performing solvent deasphalting, under effective solvent deasphalting conditions on a feedstock having a T5 boiling point of 370° C. or more and a T50 of 510° C. or more, the effective solvent deasphalting conditions producing a yield of deasphalted oil of 40 wt % or more of the feedstock;
- hydroprocessing at least a portion of the deasphalted oil under first effective hydroprocessing conditions to form a hydroprocessed effluent, the at least a portion of the deasphalted oil having an aromatics content of 60 wt % or more, the hydroprocessed effluent comprising a sulfur content of 300 wppm or less, a nitrogen content of 100 wppm or less, or a combination thereof;
- separating, from the hydroprocessed effluent, at least a fuels boiling range fraction, a first fraction comprising 6+ ring aromatics and having a T5 distillation point of at least 370° C., and a second fraction having a T5 distillation point of at least 370° C., the second fraction having a higher kinematic viscosity at 100° C. than the first fraction;
- hydroprocessing at least a portion of the second fraction under second effective hydroprocessing conditions, the second effective hydroprocessing conditions comprising catalytic dewaxing conditions, to form a twice-hydroprocessed effluent comprising a 370° C.+ portion having a kinematic viscosity at 100° C. of 16 cSt or greater;
- and
- i) exposing the at least a portion of the second fraction, prior to the hydroprocessing under second effective hydroprocessing conditions, to an adsorbent under aromatic adsorbent conditions to form an adsorbent effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the second fraction prior to the exposing;
- ii) exposing at least a portion of the twice-hydroprocessed effluent, during or after the hydroprocessing under second effective hydroprocessing conditions, to an adsorbent under aromatic adsorbent conditions to form an adsorbent effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the twice-hydroprocessed effluent prior to the exposing;
- or iii) a combination of i) and ii).
A method for making lubricant base stock, comprising:
- performing solvent deasphalting, under effective solvent deasphalting conditions on a feedstock having a T5 boiling point of 370° C. or more and a T50 of 510° C. or more, the effective solvent deasphalting conditions producing a yield of deasphalted oil of 40 wt % or more of the feedstock;
- hydroprocessing at least a portion of the deasphalted oil under first effective hydroprocessing conditions to form a hydroprocessed effluent, the at least a portion of the deasphalted oil having an aromatics content of 60 wt % or more, the hydroprocessed effluent comprising a sulfur content of 300 wppm or less, a nitrogen content of 100 wppm or less, or a combination thereof;
- separating, from the hydroprocessed effluent, at least a fuels boiling range fraction, a first fraction comprising 6+ ring aromatics and having a T5 distillation point of at least 370° C., and a second fraction having a T5 distillation point of at least 370° C., the second fraction having a higher kinematic viscosity at 100° C. than the first fraction;
- hydroprocessing at least a portion of the second fraction under second effective hydroprocessing conditions, the second effective hydroprocessing conditions comprising catalytic dewaxing conditions, to form a twice-hydroprocessed effluent comprising a 370° C.+ portion having a kinematic viscosity at 100° C. of 16 cSt or greater;
- separating from at least a portion of the twice-hydprocessed effluent a third fraction and a fourth fraction, the fourth fraction having a higher kinematic viscosity at 100° C. than the third fraction;
- and
- exposing at least a portion of the third fraction to an adsorbent under aromatic adsorbent conditions to form an effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the third fraction prior to the exposing.
A method for making lubricant base stock, comprising:
- performing solvent deasphalting under effective solvent deasphalting conditions on a feedstock having a T5 boiling point of 370° C. or more and a T50 of 510° C. or more, the effective solvent deasphalting conditions producing a yield of deasphalted oil of 40 wt % or more of the feedstock;
- hydroprocessing at least a portion of the deasphalted oil, under hydroprocessing conditions comprising an average hydroprocessing temperature of 400° C. or more and a LHSV of 1.0 hr−1 or less, to form a hydroprocessed effluent, the at least a portion of the deasphalted oil comprising a sulfur content of 1000 wppm or more and an aromatics content of 60 wt % or more, the hydroprocessed effluent comprising a sulfur content of 300 wppm or less;
- and
- exposing at least a portion of the hydroprocessed effluent to an adsorbent under aromatic adsorbent conditions to form an adsorbent effluent having a reduced content of polynuclear aromatics relative to the at least a portion of the hydroprocessed effluent prior to the exposing.
A lubricant boiling range composition comprising a T5 boiling point of 370° C. or more, a T50 of 510° C. or more, a viscosity index of 80 or more, a kinematic viscosity at 100° C. of 6.0 cSt to 16 cSt, a pour point of −15° C. or less, and a polynuclear aromatics content of 0.01 wppm to 100 wppm.
Dependencies are inferred from the claim text.