Multi-component topsheets
AssigneeThe Procter & Gamble Company
InventorsAmy Lynn TALLY, Theresa Lynn GALIE, George Christopher DOBRIN, Olaf Erik Alexander ISELE
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Abstract
A multi-component topsheet for an absorbent article includes a first discrete substrate forming about 80% or more of an outer perimeter of the topsheet and a second discrete substrate wherein about 80% or more of an outer perimeter of the second discrete substrate is joined to the first discrete substrate, wherein the topsheet has a single layer of substrate in about 75% or more of the total area of the topsheet and a dual layer of substrate in about 25% or less of the total area of the topsheet.
Claims20
An absorbent article comprising:
- a central longitudinal axis;
- a liquid permeable topsheet;
- a liquid impermeable backsheet;
- and
- an absorbent core positioned at least partially intermediate the topsheet and the backsheet, wherein the absorbent core comprises an absorbent material;
- the topsheet comprising:
- a first layer comprising a hydrophobic nonwoven material, wherein the hydrophobic nonwoven material overlaps the central longitudinal axis of the absorbent article, and wherein the first layer comprises carded fibers;
- and
- a second layer comprising a hydrophilic nonwoven material, wherein the first layer is joined to the second layer, and wherein the second layer comprises carded fibers;
- wherein the topsheet comprises a plurality of recesses, a plurality of projections forming a portion of a wearer-facing surface of the topsheet, and a plurality of land areas, wherein the land areas surround at least a majority of the plurality of projections and a plurality of the recesses, wherein the plurality of recesses, the plurality projections, and the plurality of land areas, together form a first three-dimensional surface on a first side of the topsheet and a second three-dimensional surface on a second side of the topsheet, wherein a majority of the projections have a z-directional height in the range of about 500 μm to about 4000 μm, according to the Projection Height Test, wherein a majority of the recesses define an aperture at a location most distal from a top peak of an adjacent projection and defined at a lowermost plane of the topsheet, and wherein the majority of the recesses have a z-directional height in the range of about 500 μm to about 2000 μm, according to the Recess Height Test;
- wherein the topsheet has an overall z-directional height in the range of about 1000 μm to about 6000 μm, according to the Overall Substrate Height Test;
- wherein the apertures are formed through the first layer and the second layer;
- and
- wherein the topsheet comprises cotton fibers.
An absorbent article comprising:
- a central longitudinal axis;
- a liquid permeable topsheet;
- a liquid impermeable backsheet;
- and
- an absorbent core positioned at least partially intermediate the topsheet and the backsheet, wherein the absorbent core comprises an absorbent material comprising superabsorbent polymers;
- the topsheet comprising:
- a first layer comprising a hydrophobic nonwoven material;
- and
- a second layer comprising a hydrophilic nonwoven material, wherein the first layer is joined to the second layer, and wherein the first layer and the second layer comprise carded fibers;
- wherein the topsheet comprises a plurality of recesses, a plurality of dome-shaped projections forming a portion of a wearer-facing surface of the absorbent article, and a plurality of land areas, wherein the land areas surround at least a majority of the plurality of dome-shaped projections and a plurality of the recesses, wherein the plurality of recesses, the plurality of dome-shaped projections, and the plurality of land areas, together form a first three-dimensional surface on a first side of the topsheet and a second three-dimensional surface on a second side of the topsheet, wherein a majority of the dome-shaped projections have a z-directional height in the range of about 500 μm to about 4000 μm, according to the Projection Height Test, wherein a majority of the recesses define an aperture at a location most distal from a top peak of an adjacent dome-shaped projection, and wherein the majority of the recesses have a z-directional height in the range of about 500 μm to about 2000 μm, according to the Recess Height Test;
- wherein the topsheet has an overall z-directional height in the range of about 1000 μm to about 6000 μm, according to the Overall Substrate Height Test;
- wherein the dome-shaped projections and the recesses are formed by portions of the first layer and portions of the second layer;
- and
- wherein the apertures are formed through the first layer and through the second.
An absorbent article comprising:
- a central longitudinal axis;
- a central lateral axis extending in a direction perpendicular to the central longitudinal axis;
- an absorbent core;
- a liquid impermeable backsheet;
- a liquid permeable topsheet, wherein the absorbent core is positioned at least partially intermediate the liquid permeable topsheet and the liquid impermeable backsheet, wherein the absorbent core comprises an absorbent material, and wherein the liquid permeable topsheet comprises:
- a first layer comprising a hydrophobic nonwoven material, wherein the hydrophobic nonwoven material overlaps the central longitudinal axis;
- and
- a second layer comprising a hydrophilic nonwoven material, wherein the first layer is joined to the second layer, and wherein the hydrophilic nonwoven material overlaps the central longitudinal axis;
- wherein the topsheet comprises a plurality of recesses, a plurality of dome shaped projections forming a portion of a wearer-facing surface of the topsheet, and a plurality of land areas, wherein the land areas surround at least a majority of the plurality of dome-shaped projections and a plurality of the recesses, wherein the plurality of recesses, the plurality of dome-shaped projections, and the plurality of land areas, together form a first three-dimensional surface on a first side of the topsheet and a second three-dimensional surface on a second side of the topsheet, wherein a majority of the dome-shaped projections have a z-directional height in the range of about 500 μm to about 4000 μm, according to the Projection Height Test, wherein a majority of the recesses define an aperture at a location most distal from a top peak of an adjacent dome-shaped projection, wherein the aperture is defined at a lowermost plane of the topsheet, wherein top peaks of the dome-shaped projections form a topmost plane of the topsheet, wherein the land areas are positioned intermediate the lowermost plane and the topmost plane, and wherein the majority of the recesses have a z-directional height in the range of about 500 μm to about 2000 μm, according to the Recess Height Test;
- and
- wherein the topsheet has an overall z-directional height in the range of about 1000 μm to about 6000 μm, according to the Overall Substrate Height Test;
- and
- wherein the first three-dimensional surface has a geometric roughness value in the range of about 3.0 to about 3.6, according to the Descriptive Analysis Roughness Test.
Dependencies are inferred from the claim text.