# US 2019/0169785 A1 · Dryer and method of controlling the same

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- Number: US 2019/0169785 A1
- Document ID: US20190169785A1
- Status: Published application
- Kind: A1
- Application number: 16/208,036
- Filed: 2018-12-03
- Published: 2019-06-06
- Earliest claimed: 2017-12-01
- Assignees: LG Electronics Inc.
- Applicants: LG Electronics Inc.
- Inventors: Ilman Seo; Deokjoon Jeong; Minho Jang
- Web page: https://patentgrep.com/patent/US20190169785A1

## CPC

- D06F 58/08: Driving arrangements
- D06F 58/36: Control of operational steps, e.g. for optimisation or improvement of operational steps depending on the condition of the laundry
- D06F 58/38: of drying, e.g. to achieve the target humidity
- D06F 2103/02: Characteristics of laundry or load
- D06F 2103/04: Quantity, e.g. weight or variation of weight
- D06F 2103/08: Humidity
- D06F 2103/34: Humidity
- D06F 2103/44: Current or voltage
- D06F 2103/46: of the motor driving the drum
- D06F 2105/00: Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
- D06F 2105/46: Drum speed; Actuation of motors, e.g. starting or interrupting
- D06F 2105/48: Drum speed
- D06F 2105/52: Changing sequence of operational steps; Carrying out additional operational steps; Modifying operational steps, e.g. by extending duration of steps
- D06F 2105/56: Remaining operation time; Remaining operational cycles
- D06F: LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES

## Abstract

Disclosed are a dryer and a method of controlling the same, the dryer which is capable of: quickly and accurately determining an amount of laundry loaded in the dryer and controlling a drying operation according to the amount of the laundry: measuring a current supplied to rotate the drum and extracting a force applied to laundry in the drum to measure an amount of the laundry, thereby minimizing an error in the amount of laundry and thus enhancing accuracy of the measurement and improving a drying time; setting a drying time in consideration of both a calculated amount of laundry and a type of the laundry, such that damage to the laundry is prevented and over-drying or less-drying of the laundry is solved, thereby efficiently drying the laundry; and setting a drying time or a rotation speed during a drying operation according to an amount of laundry.

## Claims

### Claim 1

A dryer comprising:
a drum configured to accommodate laundry;
a motor connected to the drum by a drive belt and configured to rotate the drum;
a blow fan configured to circulate air through the drum in response to driving of the motor;
a driving controller configured to apply operation power to the motor to operate and stop the motor, the driving controller being configured to control a rotation speed of the motor;
a current sensing unit configured to measure a current value of the motor; and
a controller configured to:
control the driving controller to rotate the drum according to an operation pattern, the operation pattern comprising an acceleration stage in which a rotation speed of the drum is accelerated and a maintaining stage in which the rotation speed of the drum is maintained for a predetermined period,
determine an amount of laundry in the drum based on current values of the motor sensed in the acceleration stage and the maintaining stage, and
control the driving controller to maintain the rotation speed of the drum in a range from 39 rpm to 63 rpm during the maintaining stage to cause the laundry to be raised based on rotation of the drum and to be dropped within the drum.

### Claim 2 (depends on 1)

The dryer of claim 1, wherein the operation pattern further comprises a stopping stage, and
wherein the controller is further configured to control the driving controller to decrease the rotation speed of the drum in the stopping stage after the maintaining stage.

### Claim 3 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to determine the amount of laundry based on repeating performance of the operation pattern for a predetermined number of times.

### Claim 4 (depends on 1)

The dryer of claim 1, wherein the motor comprises a pulley connected to the drive belt and configured to transmit driving power of the motor to the drive belt, and
wherein the driving controller is further configured to, in response to a control command from the controller:
control the rotation speed of the motor according to a size of the pulley and a size of the drum;
accelerate the drum to a preset rotation speed; and
maintain rotation of the drum at the preset rotation speed.

### Claim 5 (depends on 4)

The dryer of claim 4, wherein the driving controller is further configured to control the rotation speed of the motor in a range from 2000 rpm to 3200 rpm.

### Claim 6 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to set a drying time according to the amount of laundry.

### Claim 7 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to:
control the driving controller to perform a drying operation of the dryer to dry the laundry in the drum; and
set a rotation speed of the drum corresponding to the drying operation based on the amount of laundry.

### Claim 8 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to control the driving controller to perform a sensing operation to determine the amount of laundry and to perform a drying operation to dry the laundry in the drum.

### Claim 9 (depends on 8)

The dryer of claim 8, wherein the controller is further configured to:
operate the drum according to the operation pattern in the sensing operation; and
change the operation pattern in the drying operation based on the amount of laundry in the drum.

### Claim 10 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to control the driving controller to increase the rotation speed of the drum at an acceleration gradient in a range from 500 rpm/s to 1500 rpm/s in the acceleration stage.

### Claim 11 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to rotate the drum five to six times based on performing the operation pattern once.

### Claim 12 (depends on 1)

The dryer of claim 1, wherein the controller is further configured to control the driving controller to change a rotation direction of the drum after the maintaining stage.

### Claim 13

A dryer comprising:
a drum configured to accommodate laundry;
a motor connected to the drum by a drive belt and configured to rotate the drum;
a blow fan configured to circulate air through the drum in response to driving of the motor;
a driving controller configured to apply operation power to the motor to operate and stop the motor, the driving controller being configured to control a rotation speed of the motor;
a current sensing unit configured to measure a current value of the motor; and
a controller configured to:
control the driving controller to rotate the drum (i) in a sensing operation according to an operation pattern to determine an amount of laundry in the drum and (ii) in a drying operation to dry the laundry in the drum, the operation pattern comprising an acceleration stage in which a rotation speed of the drum increases and a maintaining stage in which the rotation speed of the drum is maintained for a predetermined period,
determine the amount of laundry based on the current value sensed by the current sensing unit in the sensing operation, and
control the driving controller to rotate the drum in the drying operation according to the amount of laundry,
wherein the controller is further configured to maintain the rotation speed of the drum within a range from 39 rpm to 63 rpm in the maintaining stage.

### Claim 14 (depends on 13)

The dryer of claim 13, wherein the controller is further configured to control the driving controller to rotate the drum according to the operation pattern in the drying operation.

### Claim 15 (depends on 13)

The dryer of claim 13, wherein the controller is further configured to vary a drying time of the drying operation or the rotation speed of the drum according to the amount of laundry determined in the sensing operation.

### Claim 16 (depends on 13)

The dryer of claim 13, wherein the controller is further configured to:
determine a load level corresponding to the amount of laundry among a plurality of load levels, the plurality of load levels comprising a first load level and a second load level that is greater than the first load level;
based on a determination that the amount of laundry corresponds to the first load level, control the driving controller to rotate the drum at a first rotation speed in the drying operation; and
based on a determination that the amount of laundry corresponds to the second load level, control the driving controller to rotate the drum at a second rotation speed that is greater than the first rotation speed.

### Claim 17 (depends on 16)

The dryer of claim 16, wherein the controller is further configured to:
set the rotation speed of the drum in the maintaining stage to the first rotation speed; and
set the second rotation speed to be in a range of speeds at which a first portion of the laundry is dropped from a surface of the drum based on a second portion of the laundry rotating with the drum at the surface of the drum.

### Claim 18 (depends on 17)

The dryer of claim 17, wherein the controller further configured to:
based on a determination that the amount of laundry corresponds to the first load level, control the rotation speed of the drum by setting the rotation speed of the motor in a range from 2900 rpm to 3000 rpm;
based on a determination that the amount of laundry corresponds to the second load level, control the rotation speed of the drum by setting the rotation speed of the motor in a range from 3000 rpm to 3200 rpm.

### Claim 19 (depends on 16)

The dryer of claim 16, further comprising a laundry sensing unit configured to sense a dryness degree of laundry based on contacting the laundry in the drum,
wherein the controller is further configured to, based on an elapse of a preset time in the drying operation, vary a drying time of the drying operation or the rotation speed of the drum according to the dryness degree of laundry sensed by the laundry sensing unit.

### Claim 20 (depends on 19)

The dryer of claim 19, wherein the controller is further configured to:
based on the dryness degree of laundry being greater than or equal to a preset value and a determination that the amount of laundry corresponds to the first load level, control the driving controller to decrease the rotation speed of the drum to a third rotation speed that is less than the first rotation speed; and
based on the dryness degree of laundry being less than the preset value, control the driving controller to increase the rotation speed of the drum.
