# US 2019/0169442 A1 · Aqueous coating composition and process of making the same

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- Number: US 2019/0169442 A1
- Document ID: US20190169442A1
- Status: Published application
- Kind: A1
- Application number: 15/774,094
- Filed: 2015-12-14
- Published: 2019-06-06
- Earliest claimed: 2015-12-14
- Assignees: Dow Global Technologies LLC; Rohm and Haas Company
- Applicants: Dow Global Technologies LLC; Rohm and Haas Company
- Inventors: Caifeng Wang; Jianming Xu; Yujiang Wang; Yunfei Lan
- Web page: https://patentgrep.com/patent/US20190169442A1

## CPC

- C08F 220/1808: {C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate}
- C08F 2/001: {Multistage polymerisation processes characterised by a change in reactor conditions without deactivating the intermediate polymer (C08F295/00, C08F297/00 take precedence)}
- C08F 2/24: with the aid of emulsifying agents
- C08F 2/44: Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
- C08F 220/14: Methyl esters {, e.g. methyl (meth)acrylate}
- C09D 5/022: {Emulsions, e.g. oil in water}
- C09D 5/024: {characterised by the additives}
- C09D 7/61: inorganic
- C09D 133/064: {containing anhydride, COOH or COOM groups, with M being metal or onium-cation}
- C09D 133/10: Homopolymers or copolymers of methacrylic acid esters
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

The present invention provides a novel aqueous coating composition comprising a multi-stage aqueous emulsion polymer, an anionic colloidal silica, and a thickener. This novel aqueous coating composition provides low gloss, while maintaining good physical stability and transparency.

## Claims

### Claim 1

An aqueous coating composition comprising,
(a) a multi-stage aqueous emulsion polymer comprising: from 20% to 80% by weight, based on dry weight of the multi-stage aqueous emulsion polymer, of a first polymer having an acid number of from 9 to 33, said first polymer having a calculated Mn of from 50,000 to 1,000,000;
and from 80% to 20% by weight, based on dry weight of the multi-stage aqueous emulsion polymer, of a second polymer having an acid number from 0 to 7, said second polymer having a calculated Mn of from 50,000 to 1,000,000;
(b) an anionic colloidal silica; and
(c) a thickener.

### Claim 2 (depends on 1)

The aqueous coating composition of claim 1, wherein the multi-stage aqueous emulsion polymer is present in an amount from 46% to 85% by weight, based on solid weight of the aqueous coating composition.

### Claim 3 (depends on 1)

The aqueous coating composition of claim 1, wherein the first polymer has an acid number of from 13 to 26.

### Claim 4 (depends on 1)

The aqueous coating composition of claim 1, wherein the second polymer has an acid number of from 0 to 5.

### Claim 5 (depends on 1)

The aqueous coating composition of claim 1, wherein first polymer of the multi-stage aqueous emulsion polymer has a glass transition temperature of from −36° C. to 50° C.

### Claim 6 (depends on 1)

The aqueous coating composition of claim 1, wherein second polymer of the multi-stage aqueous emulsion polymer has a glass transition temperature of from 30° C. to 100° C.

### Claim 7 (depends on 1)

The aqueous coating composition of claim 1, wherein the multistage emulsion polymer has a silane coupling agent from 0.1 to 5%, based on solid weight of the aqueous coating composition.

### Claim 8 (depends on 1)

The aqueous coating composition of claim 1, wherein the anionic colloidal silica is present in an amount from 10% to 53% by weight, based on solid weight of the aqueous coating composition.

### Claim 9 (depends on 1)

The aqueous coating composition of claim 1, wherein the anionic colloidal silica has a pH value of greater than 8.5.

### Claim 10 (depends on 1)

The aqueous coating composition of claim 1, wherein the thickener is an alkali-based thickener.

### Claim 11 (depends on 5)

The aqueous coating composition of claim 5, wherein the alkali-based thickener is alkali swellable emulsion.

### Claim 12 (depends on 5)

The aqueous coating composition of claim 5, wherein the alkali-based thickener is hydrophobically modified alkali swellable emulsion.

### Claim 13 (depends on 1)

The aqueous coating composition of claim 1, wherein the thickener is present in an amount of from 1% to 5% by weight, based on solid weight of the aqueous coating composition.

### Claim 14

A method for providing a coating comprising,
(a) forming an aqueous coating composition comprising (1) a multi-stage aqueous emulsion polymer comprising: from 20% to 80% by weight, based on dry weight of the multi-stage aqueous emulsion polymer, of a first polymer having an acid number of from 9.81 to 32.7, said first polymer having a calculated Mn of from 50,000 to 1,000,000;
and from 80% to 20% by weight, based on dry weight of said multi-stage aqueous emulsion polymer, of a second polymer having an acid number from 0 to 6.54, said second polymer having a calculated Mn of from 50,000 to 1,000,000; (2) an anionic colloidal silica; and (3) a thickener;
(b) applying the aqueous coating composition to a substrate; and
(c) drying, or allowing to dry, said applied aqueous coating composition.
