# US 2019/0169337 A1 · Endcapped fluoropolymers for coating applications and processes of producing same

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- Number: US 2019/0169337 A1
- Document ID: US20190169337A1
- Status: Published application
- Kind: A1
- Application number: 16/199,909
- Filed: 2018-11-26
- Published: 2019-06-06
- Earliest claimed: 2017-12-01
- Assignees: Honeywell International Inc.
- Applicants: Honeywell International Inc.
- Inventors: Gang Xu; Wanchao Jiang; Siyuan Zhang; Linlin Duan; Zhe Ding
- Web page: https://patentgrep.com/patent/US20190169337A1

## CPC

- C08F 214/188: {with non-fluorinated vinyl ethers}
- C08F 214/182: {Monomers containing fluorine not covered by the groups C08F214/20 - C08F214/28}
- C08K 5/09: Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C09D 7/20: Diluents or solvents
- C09D 127/12: containing fluorine atoms
- C08F 218/04: Vinyl esters
- C08F 2800/10: as molar percentages
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)

## Abstract

A process of producing an endcapped fluorocopolymer including the forming of a fluorocopolymer by copolymerization of: (1) one or more hydrofluoroolefin monomer(s) selected from the group consisting of hydrofluoroethylenes, hydrofluoropropenes, hydrofluorobutenes, hydrofluoropentenes and combinations of these; (2) one or more vinyl ester monomer(s); and (3) one or more vinyl ether monomer(s), wherein at least a portion of said vinyl ether monomer is a hydroxyl group-containing vinyl ether monomer; and at the end of copolymerization, reacting a radical transfer agent, preferably methanol, with the fluorocopolymer to produce the endcapped fluorocopolymer, preferably containing ether end groups.

## Claims

### Claim 1

A process of producing an endcapped fluorocopolymer, the process comprising:
forming a fluorocopolymer by copolymerization of: (1) one or more hydrofluoroolefin monomer(s) selected from the group consisting of hydrofluoroethylenes, hydrofluoropropenes, hydrofluorobutenes, hydrofluoropentenes and combinations of these; (2) one or more vinyl ester monomer(s); and (3) one or more vinyl ether monomer(s), wherein at least a portion of said vinyl ether monomer is a hydroxyl group-containing vinyl ether monomer; and
at the end of copolymerization, reacting a radical transfer agent with the fluorocopolymer to produce an endcapped fluorocopolymer.

### Claim 2 (depends on 1)

The process of claim 1, wherein the radical transfer agent is reacted with the fluorocopolymer at a temperature that is greater than a copolymerization temperature.

### Claim 3 (depends on 1)

The process of claim 1, wherein the radical transfer agent is methanol, and the endcapped fluorocopolymer contains ether end groups.

### Claim 4 (depends on 1)

The process of claim 1, wherein the one or more hydrofluoroolefin monomer(s) is selected from hydrofluoropropenes.

### Claim 5 (depends on 4)

The process of claim 4, wherein the one or more hydrofluoroolefin monomer(s) is selected from 2,3,3,3-tetrafluoropropene, 1,3,3,3-tetrafluoropropene, and combinations thereof.

### Claim 6 (depends on 5)

The process of claim 5, wherein the one or more hydrofluoroolefin monomer(s) is 1,3,3,3-tetrafluoropropene.

### Claim 7 (depends on 6)

The process of claim 6, wherein the 1,3,3,3-tetrafluoropropene comprises trans-1,3,3,3-tetrafluoropropene.

### Claim 8 (depends on 1)

An endcapped fluorocopolymer produced by the process of claim 1.

### Claim 9

A process of producing an endcapped fluorocopolymer, the process comprising:
forming a fluorocopolymer by copolymerization of:
(1) from about 40 mol % to about 60 mol % hydrofluoropropene monomers;
(2) from about 5 mol % to 45 mol % of vinyl ester, vinyl ether or a mixture thereof; wherein the vinyl ester has the formula CH2═CR1—O(C═O)XR2 wherein x is 1, R1 is a hydrogen or a methyl group, and R2 is selected from the group consisting of an unsubstituted straight-chain, branched-chain or alicyclic alkyl group having 1 to 12 carbon atoms; and wherein the vinyl ether has the formula CH2═CR3—OR4, wherein R3 is a hydrogen or a methyl group, and R4 is selected from the group consisting of an unsubstituted straight-chain, branched-chain or alicyclic alkyl group having 1 to 12 carbon atoms; and
(3) from about 3 mol % to about 30 mol % of hydroxyalkyl vinyl ether having the formula CH2═CR3—O—R5—OH, where R3 is a hydrogen or a methyl group, and R5 is selected from the group consisting of a C2 to C12 unsubstituted straight-chain, branched-chain or alicyclic alkyl group having from 3 to 5 carbons; and
at the end of copolymerization, reacting a radical transfer agent with the fluorocopolymer to produce an endcapped fluorocopolymer;
wherein the mol % are based on the total of the monomers.

### Claim 10 (depends on 9)

The process of claim 9, wherein the hydrofluoropropene monomers are from about 45 mol % to about 55 mol %.

### Claim 11 (depends on 9)

The process of claim 9, wherein the hydrofluoropropene monomers are about 50 mol %.

### Claim 12 (depends on 9)

The process of claim 9, wherein the hydrofluoropropene monomers are selected from the group consisting of HFO-1234ze, HFO-1234yf and combinations of these.

### Claim 13 (depends on 9)

The process of claim 9, wherein the hydrofluoropropene monomers are trans-HFO-1234ze.

### Claim 14 (depends on 9)

The process of claim 9, wherein the radical transfer agent is reacted with the fluorocopolymer at a temperature that is greater than a copolymerization temperature.

### Claim 15 (depends on 9)

The process of claim 9, wherein the radical transfer agent is methanol, and the endcapped fluorocopolymer contains ether end groups.

### Claim 16 (depends on 9)

The process of claim 9, wherein the vinyl ester, vinyl either or mixture thereof comprise from about 10 mol % to about 40 mol %.

### Claim 17 (depends on 9)

The process of claim 9, wherein the vinyl ester, vinyl either or mixture thereof comprise from about 20 mol % to about 40 mol %.

### Claim 18 (depends on 9)

The process of claim 9, wherein the hydroxyalkyl vinyl ether comprises from about 3 mol % to about 20 mol %.

### Claim 19 (depends on 9)

The process of claim 9, wherein the hydroxyalkyl vinyl ether comprises from about 3 mol % to about 10 mol %.

### Claim 20 (depends on 9)

An endcapped fluorocopolymer produced by the process claim 9.

### Claim 21

A coating composition comprising:
(i) one or more endcapped fluorocopolymers formed by the following process:
forming a fluorocopolymer by copolymerization of
(1) first monomer(s) consisting essentially of trans-HFO-1234ze in an amount of from about 40 mol % to about 60 mol %,
(2) second monomer(s) comprising:
A) vinyl ester monomer represented by formula CH2═CR1—O(C═O)XR2 wherein x is 1 and wherein R1 is either hydrogen or a methyl group and wherein R2 is an unsubstituted branched-chain alkyl group having 6 to 8 carbon atoms including at least one tertiary or at least one quaternary carbon atom, wherein said vinyl ester monomer is present in an amount of from about 5 mol % to about 45 mol; and
B) vinyl ether monomer(s), represented by formula CH2═CR3—O—R4, wherein R3 is either hydrogen or a methyl group and wherein R4 is selected from the group consisting of a substituted or unsubstituted straight-chain or branched-chain alkyl group having 1 to 3 carbon atoms, said vinyl ether monomer(s) preferably being present in amounts of from about 10 mol % to about 40 mol %; and
(3) third monomer(s) consisting of hydroxyalkyl vinyl ether represented by the formula CH2═CR3—O—R5—OH, where R3 is either hydrogen or a methyl group and R5 is selected from the group consisting of a substituted or unsubstituted straight-chain or branched-chain C3 to C5 alkyl, wherein the amount of said third monomer is preferably from about 3 mol % to about 30 mol %; and
at the end of copolymerization, reacting the fluorocopolymer with methanol at a temperature that is greater than a copolymerization temperature to produce an endcapped fluorocopolymer containing ether end groups; and
(ii) a carrier comprising one or more VOC compounds;
wherein the coating composition comprises not greater than about 30% by weight of said carrier.
