# US 2019/0168645 A1 · Vehicle seat with resilient insert

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- Number: US 2019/0168645 A1
- Document ID: US20190168645A1
- Status: Published application
- Kind: A1
- Application number: 15/832,323
- Filed: 2017-12-05
- Published: 2019-06-06
- Earliest claimed: 2017-12-05
- Assignees: Lear Corporation
- Applicants: Lear Corporation
- Inventors: Paul Jones; Clark Pitcher
- Web page: https://patentgrep.com/patent/US20190168645A1

## CPC

- B60N 2/4249: {fixed structures, i.e. where neither the seat nor a part thereof are displaced during a crash}
- B60N 2/4221: {due to impact coming from the front}
- B60N 2/6009: {covering more than only the seat}
- B60N 2/68: Seat frames
- B60N 2/70: Upholstery springs {; Upholstery}
- B60R 21/055: Padded {or energy-absorbing} fittings {, e.g. seat belt anchors (sun visors B60J3/00; head rests B60N2/80)}
- B60N 2/4214: {longitudinal}
- B60N: SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR

## Abstract

A back portion of a seat includes a frame and an occupant support that is supported on the frame. The occupant support defines an A-surface and a B-surface located on an opposed side of the frame from the A-surface. An insert is located in the occupant support between the frame and the B-surface. The insert includes a frame cradle, and the frame has an upper end that is located in the frame cradle.

## Claims

### Claim 1

A back portion of a seat comprising:
a rigid frame having an upper end;
an occupant support that is supported on the frame, the occupant support defining an A-surface that is located on a first side of the frame and a B-surface that is located on a second side of the frame opposite to the first side of the frame; and
an insert that is embedded within the occupant support between the frame and the B-surface, the insert including a frame cradle, wherein the upper end of the frame is located in the frame cradle.

### Claim 2 (depends on 1)

The back portion of a seat of claim 1, wherein the insert has at least one aperture extending therethrough, and wherein a portion of the occupant support extends through the aperture extending through the insert.

### Claim 3 (depends on 1)

The back portion of a seat of claim 1, further including a back panel that is attached to the frame and extends over the B-surface of the occupant support.

### Claim 4 (depends on 3)

The back portion of a seat of claim 3, wherein the occupant support includes a panel lip that extends over an edge of the back panel.

### Claim 5 (depends on 4)

The back portion of a seat of claim 4, wherein a portion of the insert is located between the panel lip and the frame.

### Claim 6

A back portion of a seat comprising:
a rigid frame having an upper end; and
an occupant support formed from a cushioning material, the occupant support having an insert embedded therein that is formed from a material that is softer than the cushioning material, the insert having a frame cradle provided therein that receives the upper end of the rigid frame so as to support and position the occupant support on the rigid frame.

### Claim 7 (depends on 6)

The back portion of a seat of claim 6, wherein the insert has at least one aperture extending therethrough, and wherein a portion of the occupant support extends through the aperture extending through the insert.

### Claim 8 (depends on 6)

The back portion of a seat of claim 6, further including a back panel that is attached to the frame and extends over the B-surface of the occupant support.

### Claim 9 (depends on 8)

The back portion of a seat of claim 8, wherein the occupant support includes a panel lip that extends over an edge of the back panel.

### Claim 10 (depends on 9)

The back portion of a seat of claim 9, wherein a portion of the insert is located between the panel lip and the frame.

### Claim 11

A back portion of a seat comprising:
an occupant support formed from a cushioning material;
an insert embedded within the occupant support and formed from a material that is softer than the cushioning material, the insert having a frame cradle provided therein; and
a rigid frame having an upper end that is received within the frame cradle so as to support and position the insert and the occupant support thereon.

### Claim 12 (depends on 11)

The back portion of a seat of claim 11, wherein the insert has at least one aperture extending therethrough, and wherein a portion of the occupant support extends through the aperture extending through the insert.

### Claim 13 (depends on 11)

The back portion of a seat of claim 11, further including a back panel that is attached to the frame and extends over the B-surface of the occupant support.

### Claim 14 (depends on 13)

The back portion of a seat of claim 13, wherein the occupant support includes a panel lip that extends over an edge of the back panel.

### Claim 15 (depends on 14)

The back portion of a seat of claim 14, wherein a portion of the insert is located between the panel lip and the frame.
