# US 2019/0168560 A1 · Vehicle suspension unit

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- Number: US 2019/0168560 A1
- Document ID: US20190168560A1
- Status: Published application
- Kind: A1
- Application number: 16/208,232
- Filed: 2018-12-03
- Published: 2019-06-06
- Earliest claimed: 2017-12-04
- Assignees: Ford Global Technologies, LLC
- Applicants: Ford Global Technologies, LLC
- Inventors: Wolfgang David; Paul Zandbergen; Thomas Gerhards; Ralf Hintzen; Marc Simon; Friedrich Peter Wolf-Monheim
- Web page: https://patentgrep.com/patent/US20190168560A1

## CPC

- B60G 11/38: and also rubber springs
- B60G 11/08: arranged substantially transverse to the longitudinal axis of the vehicle
- B60G 11/36: and also helical, spiral or coil springs
- B60G 11/42: the rubber springs being attached to sprung part of the vehicle
- B60G 11/58: arranged coaxially
- B60G 11/62: having both rubber springs and fluid springs
- B60G 2202/112: longitudinally arranged
- B60G 2202/12: Wound spring
- B60G 2202/14: Plastic spring, e.g. rubber
- B60G 2202/143: subjected to compression
- B60G 2202/152: Pneumatic spring
- B60G 2204/45: Stops limiting travel
- B60G 2204/4502: using resilient buffer
- B60G: VEHICLE SUSPENSION ARRANGEMENTS (air-cushion vehicles B60V; {cycle suspensions B62K25/00})

## Abstract

A longitudinal leaf spring device for suspending a motor vehicle body or chassis on a vehicle axle thereof. Leaf spring device including an elongated leaf spring unit, a coupling device connecting the leaf spring unit to the vehicle axle, and suspension unit arranged in a substantially vertical direction between a chassis and the axle. The suspension unit including suspension elements providing a spring-back force in the vertical direction and producing an active connection between the chassis and the axle when the distance between the chassis and axle exceeds a predetermined first deflection depth.

## Claims

### Claim 1

A longitudinal leaf spring device for use with a vehicle comprising:
an elongated leaf spring,
a vehicle axle;
a coupler connecting the leaf spring to the vehicle axle; and
a suspension unit, separate from said elongated leaf spring, positioned vertically between a vehicle chassis and the vehicle axle, the suspension unit having a plurality of suspension elements exerting a spring-back force, the suspension unit connected to said vehicle chassis and having a free end spaced from said vehicle axle at a predetermined first deflection depth between the free end of the suspension unit and the vehicle axle.

### Claim 2 (depends on 1)

The longitudinal leaf spring device of claim 1 wherein said suspension unit includes a plurality concentrically arranged plate springs.

### Claim 3 (depends on 1)

The longitudinal leaf spring device of claim 1 wherein said suspension unit includes an elastomeric element, the elastomeric element including a rubber material.

### Claim 4 (depends on 3)

The longitudinal leaf spring device of claim 3 wherein a free end of the elastomeric element is spaced from said free end of said suspension unit at a predetermined second deflection depth, the predetermined second deflection depth is greater than the predetermined first deflection depth.

### Claim 5 (depends on 2)

The longitudinal leaf spring device of claim 2 including a first connection element connecting a topmost plate spring to the vehicle chassis;
an elastomeric element, secured to a second connection element connected to a lowermost plate spring at an opposite end of said concentrically arranged plate springs, said elastomeric element having a free end spaced said predetermined first deflection depth wherein during an active connection between the vehicle chassis and the vehicle axle the suspension element is arranged force-wise in series.

### Claim 6 (depends on 1)

The longitudinal leaf spring device of claim 1 including a coil spring and an elastic element made from a rubber elastic material, wherein the coil spring is embedded in the elastic element.

### Claim 7 (depends on 1)

The longitudinal leaf spring device of claim 1 including a contact bearing element on the vehicle axle arranged adjacent the free end of the suspension unit in a direction of a return spring force of the suspension elements.

### Claim 8 (depends on 1)

The longitudinal leaf spring device of claim 1 including a connection element having a planar surface fixed to a plate spring.

### Claim 9 (depends on 5)

The longitudinal leaf spring device of claim 5 including an insulation element connected to said suspension unit forming a part of said free end of said suspension unit.

### Claim 10

A vehicle suspension comprising:
an elongated leaf spring,
a vehicle axle;
a vehicle chassis;
a coupler connecting the leaf spring to the vehicle axle;
a suspension unit, separate from said leaf spring, fixed to and depending vertically from said vehicle chassis, said suspension unit including a plurality of concentrically aligned plate springs, a topmost plate spring connected to said vehicle chassis; and
a lowermost plate spring and a connection element fixed to the lowermost spring plate forming a free end of said suspension unit spaced from said vehicle axle at a predetermined first deflection depth.

### Claim 11 (depends on 10)

The vehicle suspension of claim 10 wherein said suspension unit includes a bumper fixed on one end to the vehicle chassis, said bumper having a free end spaced from said vehicle axle a predetermined second deflection depth, said connection element positioned between said free end of said bumper and said vehicle axle.

### Claim 13 (depends on 11)

The vehicle suspension of claim 11, wherein said second deflection depth is greater than said predetermined first deflection depth.

### Claim 14 (depends on 10)

The vehicle suspension of claim 10 wherein said suspension unit includes a bumper fixed to said connection element, said bumper having a free end, said free end of said bumper forming said free end of said suspension unit spaced from said vehicle axle at a predetermined first deflection depth, said bumper between said plurality of concentrically aligned spring plates and said vehicle axle.

### Claim 15 (depends on 10)

The vehicle suspension of claim 10 wherein said suspension unit includes an elastomeric bumper element and a coil spring embedded in said elastomeric bumper element.
