Method of selective film deposition for forming fully self-aligned vias
AssigneeTokyo Electron Limited
InventorKandabara Tapily
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Abstract
A substrate processing method for forming fully self-aligned vias. The method may be performed in a batch processing system that is capable of simultaneously processing multiple substrates, where the batch processing system includes a process chamber containing processing spaces defined around an axis of rotation in the process chamber. Each of the substrates contain a first surface and a second surface, and the method includes selectively forming SiO2 raised features on the first surface relative to the second surface.
Claims20
A substrate processing method, comprising:
- a) arranging substrates on a plurality of substrate supports in a process chamber, wherein the process chamber contains processing spaces defined around an axis of rotation in the process chamber, each of the substrates containing a first surface and a second surface;
- b) rotating the plurality of substrate supports about the axis of rotation;
- c) exposing the substrates to a reactant gas containing a metal-containing catalyst;
- d) exposing the substrates to a cleaning gas that removes an oxidized layer from the second surface along with the metal-containing catalyst on the oxidized layer;
- e) exposing the substrates to a deposition gas containing a silanol gas for a time period that selectively deposits an initial SiO2 film on the metal-containing catalyst on the first surface, wherein the initial SiO2 film forms a raised feature adjacent the second surface;
- f) exposing the substrates to the reactant gas to selectively coat the raised feature of the initial SiO2 film, but not the second surface, with the metal-containing catalyst;
- and
- g) exposing the substrates to the deposition gas containing the silanol gas for a time period that selectively deposits an additional SiO2 film on the metal-containing catalyst on the raised feature of the initial SiO2 film.
The method of clam 1, wherein a thickness of the initial SiO2 film is about 15 nm or less.
The method of clam 1, wherein the thickness of the additional SiO2 film is between about 50 nm and about 100 nm.
Dependencies are inferred from the claim text.