Interactive Petrochemical Plant Diagnostic System and Method for Chemical Process Model Analysis

A method comprising:

• receiving, by one or more computing devices, sensor data from one or more sensors of a petrochemical plant, the sensor data comprising a plurality of readings of measurements associated with a pump, a compressor, or one or more of a plurality of valves of a petrochemical plant;
• based on the sensor data, detecting, by the one or more computing devices, a faulty condition of a process of the petrochemical plant based on the plurality of readings of measurements being associated with the faulty condition;
• determining, by the one or more computing devices, an operating status of the petrochemical plant based on the plurality of readings of measurements associated with the pump, the compressor, or the one or more of the plurality of valves of the petrochemical plant;
• determining, by the one or more computing devices, an offset based on the plurality of readings of measurements associated with the pump, the compressor, or the one or more of the plurality of valves of the petrochemical plant;
• generating, by the one or more computing devices, an alert dashboard comprising a display of the operating status of the petrochemical plant and the plurality of readings of measurements associated with the pump, the compressor, or the one or more of the plurality of valves of the petrochemical plant, the alert dashboard grouping related data into data groups based on respective sources of the related data, the alert dashboard illustrating relationships between the related data;
• and
• generating, by the one or more computing devices, a warning message based on the plurality of readings of measurements associated with the pump, the compressor, or the one or more of the plurality of valves of the petrochemical plant, the warning message associated with the faulty condition of the process of the petrochemical plant.

A system comprising:

• a plurality of valves;
• one or more sensors associated with the plurality of valves;
• a detection platform comprising:
• one or more processors of the detection platform;
• and
• memory storing executable instructions that, when executed by the one or more processors of the detection platform, cause the detection platform to:
• receive sensor data from the one or more sensors, the sensor data comprising a plurality of readings of measurements associated with the plurality of valves;
• and
• based on the sensor data, detect a faulty condition of a process associated with the plurality of valves, wherein detecting the fault condition is based on the plurality of readings of measurements being associated with the faulty condition;
• an analysis platform comprising:
• one or more processors of the analysis platform;
• and
• memory storing executable instructions that, when executed by the one or more processors of the analysis platform, cause the analysis platform to:
• determine an operating status based on the plurality of readings of measurements associated with the plurality of valves;
• and
• determine an offset based on the plurality of readings of measurements associated with the plurality of valves;
• a visualization platform comprising:
• one or more processors of the visualization platform;
• and
• memory storing executable instructions that, when executed by the one or more processors of the visualization platform, cause the visualization platform to:
• generate an alert dashboard comprising a display of the operating status and the plurality of readings of measurements associated with the plurality of valves, the alert dashboard grouping related data into data groups based on respective sources of the related data, the alert dashboard illustrating relationships between the related data;
• and
• an alert platform comprising:
• one or more processors of the alert platform;
• and
• memory storing executable instructions that, when executed by the one or more processors of the alert platform, cause the alert platform to:
• generate a warning message based on the plurality of readings of measurements associated with the plurality of valves, the warning message associated with the faulty condition of the process.