Optical layered body, polarizer, method for producing polarizer, image display device, method for producing image display device, and method for improving visibility of image display device

An optical layered body configured to be disposed on a surface of an image display device, the optical layered body comprising:

• a light-transmitting substrate having in-plane birefringence;
• and
• an optical functional layer disposed on one surface of the light-transmitting substrate,
• the light-transmitting substrate having a slow axis that is along the direction showing a greater refractive index,
• the optical layered body has the shape conforming to the display screen of the image display device, and
• the slow axis of the light-transmitting substrate is arranged in parallel with to be the vertical direction of the display screen, and
• the light-transmitting substrate has a retardation Re represented by a formula:
• Re=(nx−ny)×d, in a range from 5,000 nm to 25,000 nm,
• where nx represents a refractive index in the slow axis direction of the light-transmitting substrate, ny represents a refractive index in a fast axis direction of the light-transmitting substrate, and d represents a thickness of the light-transmitting substrate, and
• and the difference between refractive indexes (nx−ny) is 0.05 or greater,
• the optical layered body further comprising
• a primer layer disposed between the light-transmitting substrate and the optical functional layer,
• wherein the primer layer is 65 to 125 nm in thickness provided that:
• the primer layer has a refractive index (np) that is greater than the refractive index (nx) in the slow axis direction of the light-transmitting substrate but that is smaller than the refractive index (nf) of the optical functional layer (nx<np<nf), or
• the primer layer has a refractive index (np) that is smaller than the refractive index (ny) in the fast axis direction of the light-transmitting substrate but that is greater than the refractive index (nf) of the optical functional layer (nf<np<ny).

A polarizer that is configured to be disposed on a surface of an image display device, the polarizer comprising:

• a polarizing element;
• and
• an optical layered body disposed on the polarizing element,
• the optical layered body including:
• a light-transmitting substrate having in-plane birefringence;
• and
• an optical functional layer disposed on one surface of the light-transmitting substrate,
• the light-transmitting substrate having a slow axis that is along the direction showing a greater refractive index,
• the polarizer being configured to be disposed on a display screen of the image display device such that the slow axis of the light-transmitting substrate is in parallel with the vertical direction of the display screen, and
• the light-transmitting substrate has a retardation Re represented by a formula:
• Re=(nx−ny)×d, in a range from 5,000 nm to 25,000 nm,
• where nx represents a refractive index in the slow axis direction of the light-transmitting substrate, ny represents a refractive index in a fast axis direction of the light-transmitting substrate, and d represents a thickness of the light-transmitting substrate, and
• and the difference between refractive indexes (nx−ny) is 0.05 or greater,
• the optical layered body further comprising
• a primer layer disposed between the light-transmitting substrate and the optical functional layer,
• wherein the primer layer is 65 to 125 nm in thickness provided that:
• the primer layer has a refractive index (np) that is greater than the refractive index (nx) in the slow axis direction of the light-transmitting substrate but that is smaller than the refractive index (nf) of the optical functional layer (nx<np<nf), or
• the primer layer has a refractive index (np) that is smaller than the refractive index (ny) in the fast axis direction of the light-transmitting substrate but that is greater than the refractive index (nf) of the optical functional layer (nf<np<ny).

A method for producing a polarizer, the polarizer comprising:

• a polarizing element;
• and
• an optical layered body including:
• a light-transmitting substrate having in-plane birefringence;
• and
• an optical functional layer disposed on one surface of the light-transmitting substrate,
• the light-transmitting substrate having a slow axis that is along the direction showing a greater refractive index,
• the polarizer being configured to be disposed on a display screen of an image display device such that the slow axis of the light-transmitting substrate is in parallel with the vertical direction of the display screen, and
• the method comprising
• disposing the optical layered body on the polarizing element of the polarizer such that the slow axis of the light-transmitting substrate and the absorption axis of the polarizing element are orthogonal to each other
• the light-transmitting substrate has a retardation Re represented by a formula:
• Re=(nx−ny)×d, in a range from 5,000 nm to 25,000 nm,
• where nx represents a refractive index in the slow axis direction of the light-transmitting substrate, ny represents a refractive index in a fast axis direction of the light-transmitting substrate, and d represents a thickness of the light-transmitting substrate, and
• and the difference between refractive indexes (nx−ny) is 0.05 or greater,
• the optical layered body further comprising
• a primer layer disposed between the light-transmitting substrate and the optical functional layer,
• wherein the primer layer is 65 to 125 nm in thickness provided that:
• the primer layer has a refractive index (np) that is greater than the refractive index (nx) in the slow axis direction of the light-transmitting substrate but that is smaller than the refractive index (nf) of the optical functional layer (nx<np<nf), or
• the primer layer has a refractive index (np) that is smaller than the refractive index (ny) in the fast axis direction of the light-transmitting substrate but that is greater than the refractive index (nf) of the optical functional layer (nf<np<ny).

A method for producing an image display device, the image display device including an optical layered body that has a light-transmitting substrate having in-plane birefringence and an optical functional layer disposed on one surface of the light-transmitting substrate, the light-transmitting substrate having a slow axis that extends along the direction showing a greater refractive index,

• the method comprising
• disposing the optical layered body such that the slow axis of the light-transmitting substrate is in parallel with the vertical direction of a display screen of the image display device the light-transmitting substrate has a retardation Re represented by a formula:
• Re=(nx−ny)×d, in a range from 5,000 nm to 25,000 nm,
• where nx represents a refractive index in the slow axis direction of the light-transmitting substrate, ny represents a refractive index in a fast axis direction of the light-transmitting substrate, and d represents a thickness of the light-transmitting substrate, and
• and the difference between refractive indexes (nx−ny) is 0.05 or greater,
• the optical layered body further comprising
• a primer layer disposed between the light-transmitting substrate and the optical functional layer,
• wherein the primer layer is 65 to 125 nm in thickness provided that:
• the primer layer has a refractive index (np) that is greater than the refractive index (nx) in the slow axis direction of the light-transmitting substrate but that is smaller than the refractive index (nf) of the optical functional layer (nx<np<nf), or
• the primer layer has a refractive index (np) that is smaller than the refractive index (ny) in the fast axis direction of the light-transmitting substrate but that is greater than the refractive index (nf) of the optical functional layer (nf<np<ny).