Deviant control in additive manufacturing
AssigneeHewlett-Packard Development Company, L.P.
InventorsAja HARTMAN, Lihua ZHAO
Life of this patent
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Abstract
In one example, an additive manufacturing process includes: making an object slice by slice, including dispensing a first quantity of each of multiple liquid functional agents on to a layer of fusable build material and then irradiating the layer of build material; while making the object, identifying a deviant region in a slice; and dispensing a second quantity different from the first quantity of at least one of the functional agents into a location corresponding to the deviant region.
Claims15
An additive manufacturing machine, comprising:
- a layering device to layer build material over a work area;
- an agent dispenser to dispense multiple liquid functional agents on to layered build material;
- a fusing lamp to irradiate layered build material;
- a property detector to detect a property of fused build material:
- and
- a controller operatively connected to the layering device, the agent dispenser, the fusing lamp and the property detector to:
- make an object slice by slice, including dispensing a first quantity of each of multiple liquid functional agents on to a layer of fusable build material and then irradiating the layer of build material;
- while making the object, detect a deviant region in which an object property is not acceptable;
- and
- dispense a second quantity different from the first quantity of at least one of the functional agents into a location corresponding to the deviant region.
An additive manufacturing process, comprising:
- making a slice of an object based on process control data, including dispensing a quantity of each of multiple liquid functional agents on to a layer of fusable build material according to the process control data and then irradiating the layer of build material;
- determining if there is a hot region in the slice;
- if it is determined there is a hot region in the slice, then modifying the process control data to dispense a different quantity of at least one of the functional agents at a location corresponding to each hot region to cool the slice at that location;
- determining if there is a cold region in the slice;
- if it is determined there is a cold region in the slice, then modifying the process control data to dispense a different quantity of at least one of the functional agents at the location of each cold region to heat the slice at that location;
- and
- repeating the making, determining, and modifying for succeeding slices until it is determined that there are no hot regions and no cold regions.
A processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to:
- make an object based on process control data, including to dispense a quantity of each of multiple liquid functional agents on to a fusable build material in a pattern to form patterned build material and to irradiate the patterned build material;
- while making the object, measure temperatures at multiple locations in the object;
- map the measured temperatures to form a temperature map of the object;
- modify the process control data based on the temperature map to form modified process control data;
- and
- make the object again based on the modified process control data, including to dispense a different quantity of at least one of the functional agents on to the build material.
An additive manufacturing machine, comprising:
- a layering device to layer build material over a work area;
- an agent dispenser to dispense a fusing agent and multiple coloring agents on to layered build material;
- a fusing lamp to irradiate patterned build material;
- a thermal imaging device to map temperatures in fused build material;
- and
- a controller operatively connected to the layering device, the agent dispenser, the fusing lamp and the thermal imaging device to:
- layer build material over a work area;
- dispense a first quantity of each of the fusing agent and a coloring agent on to a layer of build material in a pattern corresponding to an object slice;
- irradiate the patterned build material to fuse build material into the slice;
- map temperatures in the slice;
- identify any regions of low temperature in the slice and any regions of high temperature in the slice;
- repeat the sequence of layering, dispensing, irradiating, mapping and identifying for multiple successive layers of build material to make the object;
- and then make the object again layer by layer and slice by slice including dispensing a second quantity different from the first quantity of the fusing agent and/or the coloring agent into the regions of low temperature and into the regions of high temperature.
Dependencies are inferred from the claim text.