# US 2018/0324901 A1 · Electric heater with coil body

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- Number: US 2018/0324901 A1
- Document ID: US20180324901A1
- Status: Published application
- Kind: A1
- Application number: 15/971,336
- Filed: 2018-05-04
- Published: 2018-11-08
- Earliest claimed: 2017-05-05
- Assignees: TüRk & Hillinger GmbH
- Applicants: TüRk & Hillinger GmbH
- Inventors: Andreas SCHLIPF
- Web page: https://patentgrep.com/patent/US20180324901A1

## CPC

- H05B 3/44: heating conductor arranged within rods or tubes of insulating material
- H05B 3/06: Heater elements structurally combined with coupling elements or holders
- H05B 3/18: the conductor being embedded in an insulating material
- H05B 3/40: Heating elements having the shape of rods or tubes (H05B3/62, H05B3/68, H05B3/78 take precedence)
- H05B 3/46: heating conductor mounted on insulating base
- H05B 2203/002: Heaters using a particular layout for the resistive material or resistive elements
- H05B 2203/037: Heaters with zones of different power density
- H05B: ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL

## Abstract

An electric heater (100, 200, 300, 400, 600, 700, 800, 900) has at least one coil body (110, 210, 310, 410, 510, 610, 660, 670, 710, 810, 860, 910, 1010) in the form of a tube having any desired cross section, in the form of a partially slotted tube having any desired cross section or in the form of a slotted tube having any desired cross section and at least one electric heating element (120, 220, 320, 420, 520, 620, 621, 622, 720, 820, 870, 920, 1020), which is wound onto the coil body. The electric heating element is wound onto the coil body to both extend over sections of the inner side (515, 915) of the tube, partially slotted tube or slotted tube forming the coil body and sections of the outer side (516, 916) of the tube, partially slotted tube or slotted tube forming the coil body.

## Claims

### Claim 1

An electric heater comprising:
at least one coil body in the form of a tube having any desired cross section, in the form of a partially slotted tube having any desired cross section or in the form of a slotted tube having any desired cross section; and
at least one electric heating element wound onto the coil body such that the at least one electric heating element extends both over sections of an inner side of the tube, partially slotted tube or slotted tube forming the coil body and sections of an outer side of the tube, partially slotted tube or slotted tube forming the coil body.

### Claim 2 (depends on 1)

An electric heater in accordance with claim 1, wherein the electric heating element is provided on the coil body such that the electric heating element alternatingly extends over sections of the inner side of the tube, partially slotted tube or slotted tube forming the coil body and over sections of the outer side of the tube, partially slotted tube or slotted tube forming the coil body.

### Claim 3 (depends on 2)

An electric heater in accordance with claim 2, wherein the electric heating element extends over an end face of the tube, partially slotted tube or slotted tube forming the coil body between a section, which extends on the inner side of the tube, partially slotted tube or slotted tube forming the coil body and a second section that extends on the outer side of the tube, partially slotted tube or slotted tube forming the coil body.

### Claim 4 (depends on 3)

An electric heater in accordance with claim 3, wherein the electric heating element comprises a section that extends:
in a radial direction offset in parallel on the outer side of the tube, partially slotted tube or slotted tube forming the coil body for a section of the electric heating element; or
on the inner side of the tube, partially slotted tube or slotted tube forming the coil body; or
over an end face of the tube, partially slotted tube or slotted tube forming the coil body extends in a direction deviating from the radial direction.

### Claim 5 (depends on 1)

An electric heater in accordance with claim 1, further comprising an electrically insulating cover layer wherein the electric heater is fixed in at least some sections by embedding the coil body with the at least one electric heating in an electrically insulating cover layer.

### Claim 6 (depends on 5)

An electric heater in accordance with claim 5, wherein the cover layer is an enameling, a lacquer layer, a silicone layer, a resin layer, a synthetic resin layer or a ceramic compound.

### Claim 7 (depends on 1)

An electric heater in accordance with claim 1, wherein:
the electric heating element comprises adjacent sections;
a distance between the adjacent sections of the electric heating element led over sections of the inner side of the tube, partially slotted tube or slotted tube forming the coil body or which are led over sections of the outer side of the tube, partially slotted tube or slotted tube forming the coil body varies in a circumferential direction of the tube, partially slotted tube or slotted tube forming the coil body from one section to the next.

### Claim 8 (depends on 1)

An electric heater in accordance with claim 1, wherein the tube, partially slotted tube or slotted tube forming the coil body comprises a jacket having at least one hole connecting two end faces of jacket to one another.

### Claim 9 (depends on 1)

An electric heater in accordance with claim 1, further comprising:
another coil body disposed adjacent to the at least one coil body to provide adjacent coil bodies; and
a plate or disk formed of an electrically insulating material arranged between adjacent coil bodies.

### Claim 10 (depends on 1)

An electric heater in accordance with claim 1, wherein the electric heater has at least two areas heated at different intensities.

### Claim 11 (depends on 10)

An electric heater in accordance with claim 10, further comprising another coil body disposed adjacent to the at least one coil body to provide adjacent coil bodies wherein the at least two areas heated at different intensities are arranged on different coil bodies.

### Claim 12 (depends on 10)

An electric heater in accordance with claim 10, wherein two areas heated at different intensities are located adjacent to one another in the circumferential direction.

### Claim 13 (depends on 1)

An electric heater in accordance with claim 1, wherein a perimeter of a cross section of the at least one coil body has at least one straight section.

### Claim 14 (depends on 13)

An electric heater in accordance with claim 13, wherein the perimeter of the cross section of the coil body is a polygon.

### Claim 15 (depends on 1)

An electric heater in accordance with claim 1, further comprising:
an outer tubular metal jacket; and
an inner tubular metal jacket wherein the coil body is arranged between the outer tubular metal jacket and the inner tubular metal jacket.

### Claim 16 (depends on 1)

An electric heater in accordance with claim 1, further comprising a sensor element or feed lines or both a sensor element and feed lines, wherein the coil body is formed by a partially slotted tube or by a slotted tube and the sensor element or the feed lines or both the sensor element and the feed are arranged in the slot.

### Claim 17 (depends on 1)

An electric heater in accordance with claim 1, wherein the coil body comprises spacers on an outer side or on an inner side or on both an outer side and on an inner side.

### Claim 18 (depends on 1)

An electric heater in accordance with claim 1, wherein the coil body comprises guides on the end face for sections of the electric heating element.

### Claim 19 (depends on 1)

An electric heater in accordance with claim 1, wherein the coil body has recesses or grooves into which sections of the electric heating element are inserted.

### Claim 20 (depends on 19)

An electric heater in accordance with claim 19, wherein the grooves or recesses of the coil body have an undercut.

### Claim 21 (depends on 20)

An electric heater in accordance with claim 20, wherein the sections of the electric heating element, which are inserted into the grooves or recesses of the coil body, are plastically deformed.
