# US 2018/0323448 A1 · Interconnector-electrochemical reaction unit cell composite body, electrochemical reaction cell stack, and method of manufacturing interconnector-electrochemical reaction unit cell composite body

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- Number: US 2018/0323448 A1
- Document ID: US20180323448A1
- Status: Published application
- Kind: A1
- Application number: 15/771,010
- Filed: 2016-10-25
- Published: 2018-11-08
- Earliest claimed: 2015-10-28
- Assignees: Ngk Spark Plug Co., Ltd.
- Applicants: Ngk Spark Plug Co., Ltd.
- Inventors: Kenta MANABE; Hiroaki YAGI; Nobuyuki HOTTA; Shunta OHASHI
- Web page: https://patentgrep.com/patent/US20180323448A1

## CPC

- H01M 8/026: characterised by grooves, e.g. their pitch or depth
- H01M 8/0206: Metals or alloys
- H01M 8/0247: characterised by the form (characterised by a channel configuration H01M8/0258)
- H01M 8/0254: corrugated or undulated
- H01M 8/0265: the reactant or coolant channels having varying cross sections
- H01M 8/12: operating at high temperature, e.g. with stabilised ZrO2 electrolyte
- H01M 8/021: Alloys based on iron
- H01M 2008/1095: {Fuel cells with polymeric electrolytes}
- H01M 2008/1293: {Fuel cells with solid oxide electrolytes}
- Y02E 60/50: Fuel cells
- Y02P 70/50: Manufacturing or production processes characterised by the final manufactured product
- H01M: PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- Y02E: REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

An interconnector-electrochemical reaction unit cell composite body includes an electrochemical reaction unit cell and an interconnector. The interconnector has a plurality of combinations of protrusions protruding in the first direction and recesses provided on a side opposite the protrusions in the first direction and being concave toward the protrusions. At least one of the combinations is configured such that, as viewed in the first direction, the bottom of the recess is located on the side toward the open end of the recess. In a section parallel to the first direction, the recess is located within a width t2 of the protrusion in the second direction orthogonal to the first direction, and the width t1 of the recess in the second direction is smaller than the width t2.

## Claims

### Claim 1

An interconnector-electrochemical reaction unit cell composite body comprising:
an electrochemical reaction unit cell including an electrolyte layer, and a cathode and an anode which face each other in a first direction with the electrolyte layer intervening therebetween; and
an interconnector which is disposed on one side of the electrochemical reaction unit cell in the first direction,
the interconnector-electrochemical reaction unit cell composite body being characterized in that
the interconnector has a plurality of combinations of protrusions protruding in the first direction and recesses provided on a side opposite the protrusions in the first direction and being concave toward the protrusions; and
at least one of the plurality of combinations is configured such that,
as viewed in the first direction, a bottom of the recess is located on a side toward an open end of the recess with respect to a proximal end of the protrusion, and
in a section parallel to the first direction, the recess is located within a range of a width t2 of the protrusion in a second direction orthogonal to the first direction, and a width t1 of the recess in the second direction is smaller than the width t2 of the protrusion, a depth h of the recess in the first direction and a distance H in the first direction between the open end of the recess and the proximal end of the protrusion satisfy a relation of 0.563≤h/H≤0.750.

### Claim 2 (depends on 1)

The interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, wherein bottom-side corners of the recess are radiused.

### Claim 3 (depends on 1)

The interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, wherein at least proximal-end-side corners or distal-end-side corners of the protrusion are radiused.

### Claim 4 (depends on 1)

The interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, wherein at least one of the plurality of combinations is configured such that a depth h of the recess in the first direction and a distance H in the first direction between the open end of the recess and the proximal end of the protrusion satisfy a relation of h/H≤0.69.

### Claim 5 (depends on 1)

The interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, wherein at least one of the plurality of combinations is configured such that, in the section parallel to the first direction, the width t1 of the recess and the width t2 of the protrusion satisfy a relation of 0.75≤t1/t2≤0.925.

### Claim 6 (depends on 1)

The interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, wherein the electrolyte layer contains a solid oxide.

### Claim 7 (depends on 1)

An electrochemical reaction cell stack comprising a plurality of interconnector-electrochemical reaction unit cell composite bodies arranged in a first direction, wherein
at least one of the interconnector-electrochemical reaction unit cell composite bodies is an interconnector-electrochemical reaction unit cell composite body as claimed in claim 1.

### Claim 8 (depends on 7)

The electrochemical reaction cell stack as claimed in claim 7, wherein the electrochemical reaction unit cell included in each of the interconnector-electrochemical reaction unit cell composite bodies is a fuel cell unit cell.

### Claim 9 (depends on 1)

A method of manufacturing aft interconnector-electrochemical reaction unit cell composite body as claimed in claim 1, which comprises:
a cell preparation step of preparing the electrochemical reaction unit cell;
a press step of forming the interconnector by press working into a shape in which the interconnector has a plurality of combinations of protrusions protruding in the first direction and recesses provided on a side opposite the protrusions in the first direction and being concave toward the protrusions; and
an assembly step of combining the electrochemical reaction unit cell and the interconnector,
wherein the press step forms the interconnector into a shape in which, in a section parallel to the first direction, the recess is located within the range of the width t2 of the protrusion in the second direction, and the width t1 of the recess in the second direction is smaller than the width t2 of the protrusion.
